HTC Z4220, Z4824, Z5426 V-belts, maintenance, To replace deck belt, Deck belt installation

Models: Z4219BF Z4619BF Z4824BF Z4219 Z4220BF Z5426BF Z4220 Z4619 Z5426 Z4824

1 76
Download 76 pages 61.63 Kb
Page 43
Image 43
V-belts

maintenance

V-belts

Check every 100 hours of operation. Check for severe cracking and large nicks.

NOTE: The belt will show some small cracks in normal operation.

The belts are not adjustable. Replace belts if they begin to slip from wear.

Deck belt

To replace deck belt

Remove deck belt.

Park on a level surface. Apply park brake.

Lower the deck to the lowest cutting position.

Use a ratchet with a 9/16" socket on the spring idler bolt to relieve the tension on the belt.

Remove foot plate

Remove screws from both the left and right belt shields, and remove shields.

Remove any dirt or grass that may have accumulated around the cutter housings and entire deck surface.

Carefully roll the belt over the top of the cutter housing pulleys.

Remove the belt from around the electric clutch on the engine shaft.

The belt can now be removed

Deck belt installation

NOTE: For ease in installing the deck belt, refer to the routing decal on bottom of seat.

Wrap the deck belt around the electric clutch pulley located on the engine shaft.

Route the belt forward between the EZT (E-Series

Zero Turn Transaxles) and up onto deck.

Place belt around spring loaded idler pulley, between the pulley and guide. Secure bolt and nut.

Starting on the right hand side of the deck, wrap the belt around the stationary idler pulley, right mandrel housing, then around to the left mandrel housing.

Push inward on the idler arm. Carefully route belt over stationary idler pulley. Once belt is properly routed, slowly release idler arm to tension belt.

Check belt routing to match the routing decal, and assure the belt does not have any twist.

Replace belt shields on both mandrel housings and secure with fasteners.

WARNING!

The idler is spring loaded. Grip the idler arm or ratchet firmly and release slowly.

8011-622

Slackening the belt tensioner

Clutch Pulley

Belt routing, deck belt

English-43

Page 43
Image 43
HTC Z4824, Z4619, Z5426BF, Z4220BF, Z4219 manual V-belts, maintenance, To replace deck belt, Deck belt installation