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Husqvarna ZTH6125, ZTH5223 manual Repairs, English-42

Models: ZTH5223 ZTH6125

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REPAIRS

English-42

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Husqvarna ZTH6125, ZTH5223 manual Repairs, English-42

Contents

English Workshop manualSvenska RIDE-ONLAWN MOWER ZTH ContentsWORKSHOP MANUAL English-2 SAFETY INSTRUCTIONS Safety InstructionsGeneral Instructions Special InstructionsSAFETY REGULATIONS English-4Xxxxxxx xxxx xxxxxxxx xxx x EXPLANATION OF SYMBOLSExplanation of Symbols TOOLS ToolsTECHNICAL DATA Technical DataZTH5223 ZTH6125Tightening torque, standard boltsTECHNICAL DATA ZTH5223Accessories TECHNICAL DATAZTH5223 ZTH6125TECHNICAL DATA English-10Pre-deliveryService DELIVERY AND DEALER SERVICEDelivery and Dealer Service 25 Hour Service 50 Hour ServiceAfter the First 8 Hours DELIVERY AND DEALER SERVICEDELIVERY AND DEALER SERVICE 100 Hour Service300 Hour Service At Least Once a Year DELIVERY AND DEALER SERVICEMaintenance Schedule DELIVERY AND DEALER SERVICEThe motor has been switched off The ignition key has ben removedThe park brake has been applied The mower deck has been disengagedEnglish-17 Service RecordsDELIVERY AND DEALER SERVICE DELIVERY AND DEALER SERVICE English-18DELIVERY SERVICING Delivery ServicingTo our Dealers Removing the Mower from its PackagingDelivery Service DELIVERY SERVICINGDELIVERY SERVICING Risk of incorrect assembly/ﬁttingIMPORTANT INFORMATION DELIVERY SERVICING 10.Check the oil level in the hydraulic tankGasoline is highly ﬂammable Take great care DELIVERY SERVICINGDELIVERY SERVICING AdministrationTest Running DESIGN AND FUNCTION Design and FunctionGeneral Mower IdentiﬁcationDESIGN AND FUNCTION The engine code The engine numberEngine Drive and ControlBrakes DESIGN AND FUNCTIONMower Deck DESIGN AND FUNCTIONREPAIRS RepairsRemoving Heavy lift 40.5 kgFitting REPAIRSAdjusting the Throttle Wire Adjustments and Speciﬁc RepairsTroubleshooting Adjusting Throttle Lever TensionChecking and Adjusting the Choke Wire REPAIRSFuel tank Fire and health hazard Avoid spillsWipe dry if necessary REPAIRSAdjusting Motion Control Lever Linkages Adjusting Motion Control Lever Spring-backAdjusting the Park Brake REPAIRSREPAIRS Mower DeckRemoving FittingRepairing Bearings Spindle Blade BearingsRemoving Bearings REPAIRSSharpening and Balancing Blades Replacing BearingsBlades with any cracking must not be used. Do not straightenSetting the Mower Deck Adjusting Cutting HeightDeck Belt LevelingBelt Tensioning Assembly REPAIRSREPAIRS Hydraulic Pump BeltChanging Pump and Deck Belts Pump Belt Tensioning Assembly Front Wheel BearingsDismantling AssemblingREPAIRS English-42Troubleshooting Wiring AssemblyELECTRICAL SYSTEM Electrical SystemELECTRICAL SYSTEM Blk = BlackBlu = Blue Gra = GrayEnglish-45 ELECTRICAL SYSTEMZTH frame harness Battery Procedures in the Event of Acid ContactFuses ELECTRICAL SYSTEMRelays Starter Motor ContactorChanging ELECTRICAL SYSTEMIgnition and Start Switch Hour MeterELECTRICAL SYSTEM ChangingBlade Switch Troubleshooting GuideMower Deck Clutch Measuring the Supply VoltageFitting Motion Control SwitchesELECTRICAL SYSTEM Park Brake Interlock Switch ELECTRICAL SYSTEMRemoving FittingIMPORTANT INFORMATION WeldingELECTRICAL SYSTEM Hydraulics Hygiene HYDRAULIC SYSTEMHydraulic System Keep Hydraulic Oil Clean Hydraulic OilsCorrect Oil Leaks Work MethodsZTH Hydraulic System HYDRAULIC SYSTEMZTH hydraulic system Hydraulic pump linkagesHydraulic Tank DrainingFilling HYDRAULIC SYSTEMThe Cooler for the Hydraulic System Hydraulic FilterHydraulic Lines Changing FiltersHydraulic Pump Fitting IMPORTANT INFORMATIONHYDRAULIC SYSTEM RemovingHYDRAULIC SYSTEM Linkage AdjustmentReverse Spring Detent Adjustment Hydraulic Motors HYDRAULIC SYSTEMRemoving Dismantling and AssemblingTROUBLESHOOTING TroubleshootingWiring Harness EngineTROUBLESHOOTING IMPORTANT INFORMATIONClutch TROUBLESHOOTINGProblem SolutionPossible causes Clutch will not engageNoisy clutch/vibrations TROUBLESHOOTINGTroubleshooting Checklist, Hydraulic Pump CauseCorrective action TROUBLESHOOTINGTROUBLESHOOTING Bypass loose´+H¶6D¨ Svenska ´+H¶6D¨ 2002W20 114Also See