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Hustler Turf Lawn Mower manual 365262 Rev. 4/07, 44 & 52 Deck Parts Manual, P.O. Box, 67062-2097

Models: Lawn Mower

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44" & 52" Deck Parts Manual

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Hustler Turf Equipment

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P.O. Box 7000

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Hesston, Kansas

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67062-2097

365262 Rev. 4/07

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Hustler Turf Lawn Mower manual 365262 Rev. 4/07, 44 & 52 Deck Parts Manual, Hustler Turf Equipment, P.O. Box, 67062-2097

Contents

44 & 52 Deck Parts Manual 365262 Rev. 4/07Hustler Turf Equipment P.O. BoxThis spark ignition system complies with Canadian ICES-002 Chapter 2 Contents Table of ContentsChapter 3 Contents Chapter 4 ContentsDeck Installation Deck Belt Routing and Tensioning Seat Installation Chapter 7 ContentsChapter 8 Contents Tractor Decals 52 Deck Decals 44 Deck Decals Chapter 9 ContentsChapter Service LiteratureGeneral Information Frequently Ordered PartsUsing this manual Hardware Description Codes & AbbreviationsStandard Torques ABBREVIATIONDESCRIPTIONTractor Frame Rivet Nut Installation Chapter 2 ContentsIdler Plate Rivet Nut Installation Engine Guard Rivet Nut Installation Footrest AssemblySERVICE Tractor Frame Rivet Nut InstallationINDEX DESCRIPTIONSERVICE Idler Plate Rivet Nut InstallationINDEX DESCRIPTIONSERVICE Engine Guard Rivet Nut InstallationINDEX DESCRIPTIONSERVICE Footrest AssemblyINDEX MFG. PART365262 4/07 Battery Installation Deck Lift Assembly Steering and Brake Assembly Chapter 3 ContentsHydro Transmission Installation Towlink Installation 6 10 Battery InstallationTRACTOR FRAME IDLER PLATEBattery Installation 1. Used on mowers with Honda 18 & 20 HP engines365262 4/07 Deck Lift AssemblyDeck Lift Assembly 1. Apply grease to zerks see owners manualSERVICE INDEX3 29 Steering and Brake Assembly365262 4/07 2. Includes 078386 FW and 784819 Retaining Ring 1. Includes two 2 of 768259 Ingus Bushing, #MFI-0810-053. Includes Item 1 781260 Steering Bar Grip Steering and Brake AssemblyTRACTOR FRAME Hydro Transmission InstallationPARKING PAWL 365262 4/07Hydro Transmission Installation 1. Service parts for Left/Right Pump/Motor ComboSERVICE INDEXASSEMBLY Towlink InstallationSERVICE TRACTORChapter 4 Contents 1 BLK 1 RED/BLK Honda 18 & 20 HP Engine InstallationPART OF ENGINE PUR TAN/RED3. Connected to Item 11 784868 FasTrak wire harness 1. Part of Item 11 784868 FasTrak wire harness 2. Two wires4. Torque to 45-48 ft-lb 5. Engine oil capacity 2.3 US qts. with filter, see engine manualHonda 16 HP Engine Installation 2. Torque to 45-48 ft-lb 1. Part of item 11 786178 FasTrak 16 Honda Wire Harness4. Engine speed High speed - 3450 ±50 RPM Honda 16 HP Engine InstallationBriggs & Stratton 17.5 HP Engine Installation 2. Connected to Item 24 786186 FasTrak 17.5 HP B & S Wire Harness 1. Part of Item 24 786186 FasTrak 17.5 HP B & S Wire Harness3. Torque to 45-48 ft-lb 4. Engine oil capacity 1.5 US qts. see engine manualFROM NEGATIVE BATTERY TERMINAL Kohler 18 & 20 HP Engine InstallationTO STARTER SOLENOID RED/BLK 6 FROM POSITIVE 5 BATTERY TERMINAL TO STARTER1. Included with engine 2. Part of item 3 792754 FasTrak Kohler wire harness3. Torque to 45-48 ft-lb 4. Engine oil capacity 1.6 US qts 5. Engine speed 3600 ±50 RPM4-10 6. Includes Items 31 through365262 4/07 365262 4/07 This page intentionally left blank4-11 4-12 Fuel System Installation365262 4/07 Fuel System Installation 1. Torque to 20 ft.-lbs 2. Supplied with new fuel tank10a 20a Instrument Panel Assembly/InstallationRIGHT SIDE FUEL TANK2. Used on CE models only 1. Part of 784868, 786186, 792754 or 786178 Tractor Wire HarnessInstrument Panel Assembly/Installation SERVICE4-16 Honda 18 & 20 HP Electrical Schematic365262 4/07 365262 4/07 Honda 18 & 20 HP Electrical Schematic4-17 4-18 Honda 16 HP Electrical Schematic365262 4/07 365262 4/07 Honda 16 HP Electrical Schematic4-19 4-20 Briggs & Stratton Electrical Schematic365262 4/07 365262 4/07 Briggs & Stratton Electrical Schematic4-21 4-22 Kohler Electrical Schematic365262 4/07 365262 4/07 Kohler Electrical Schematic4-23 365262 4/07 4-24Front Wheel Assembly Front Wheel Breakdown-768044 Chapter 5 ContentsDrive Wheel Assembly-783134 Anti-Rollover Wheel Assembly-Honda and Briggs1. Apply grease to zerks 2. Torque to 75 ft.-lbs Front Wheel Assembly3. Assemble with extended inner race down SERVICE768044 Front Wheel Breakdown-7680441. Inflate tire to 8-10 psi SERVICE1. Inflate tire to 8-10 psi 2. Torque to 65 ft-lbs Drive Wheel Assembly-783134SERVICE INDEXSERVICE Anti-Rollover Wheel Assembly-Honda and BriggsTRACTOR FRAME 4 11 21. Includes Items 6 through 7. See Kohler engine installation for Kohler configuration3. Used on18 & 20 HP Honda only 4. Used on 16 HP Honda only 5. Used on 16 HP Honda only 6. Used on 17.5 HP Briggs only44 Deck Pulley Assembly Blade Spindle Assembly Breakdown Chapter 6 Contents52 Deck Assembly 52 Deck Pulley Assembly 44 Deck Assembly 10 19 52 Deck Assembly14 13 365262 4/072. Includes items 12 through 1. Factory assembled in top hole for shipping purposes4. Includes one each of 52 Deck Assembly52 DECK SHOWN 52 Deck Pulley Assembly1216 365262 4/073. Used on mowers with serial number prior to 02017202 FIG 1. Torque to 118 ft. lbs52 Deck Pulley Assembly SERVICE5. Used on mowers with serial numbers between 02057459 and 365262 4/07 This page intentionally left blank365262 4/07 44 Deck Assembly5. Includes one each of 3. Quantity of 3 on mowers with serial number prior to44 Deck Assembly SERVICE44 Deck 44 Deck Pulley Assembly4 20 6-10SERVICE 44Deck Pulley Assembly1. Torque to 118 ft. lbs 3. Used on mowers with serial number prior to 02017202 FIG5. Used on mowers with serial numbers between 02057459 and SERVICE Blade Spindle Assembly Breakdown365262 4/07 6-13365262 4/07 6-14Deck Installation Deck Belt Routing and Tensioning Seat Installation Chapter 7 ContentsTRACTOR ASSEMBLY Deck InstallationDECK ASSEMBLY SERVICE2. Route belt as shown Deck Belt Routing and Tensioning2. Service parts Michigan Seat Seat Installation3. Service parts Milsco Seat 1. Do not torque, Item 3 363507 Seat Support must pivotTractor Decals 52” Deck Decals 44 Deck Decals Chapter 8 Contents1413 Tractor Decals365262 4/07 Tractor Decals SERVICE365262 4/07 INDEXSERVICE 52 Deck Decals365262 4/07 INDEXSERVICE 44 Deck Decals365262 4/07 INDEX365262 4/07 Maintenance & Adjustments Safety Precautions Maintenance Adjustments Chapter 9 Contents365262 4/07 365262 4/07 Safe Maintenance & Adjustment Practices MAINTENANCE & ADJUSTMENT SAFETY PRECAUTIONS365262 4/07 Never use your handUsing a ramp Safety and Instruction Decals365262 4/07 MAINTENANCE LOCATOR MAINTENANCECHART 365262 4/07Torque values IntroductionTires LubricationAccess to integrated pump/motor units BatteryHydraulic system FuseLower side plug Drain plug filter Engine guard Jack standsBreather hose Nipple Fuel systemBypass valve rod Right rod shown Bypass valve rod shown in open position SlotBypass valve rod shown in closed position Slot Bypass valve rod Right rod shownHonda Fuel filter Figure 9-13A Briggs & Stratton Fuel filter Belt replacementFigure 9-13B Kohler Fuel filter Figure 9-13C Engine oil and filter Fuel shutoff valveDipstick HondaEngine oil filler tubeEngine Belt pulley Mower blade maintenanceMower blade removal 9-129-13 365262 4/07Cutting Edge Twisted Blade Edge Cutting Plane365262 4/07 9-14Seat adjustment ADJUSTMENTSControl lever adjustment IntroductionBrake switch Dampener spring housing Ball studJam nut Jam nut Pump linkage rod Jam nut Steering dampener Ball stud nutPark brake switch adjustment Park brake spring adjustmentadjusting Hydraulic pump belt adjustment5/16” bolt Adjuster Jam nut Hardware Deck leveling and height adjustmentDeck lift threaded rod ChainsLift block Deck liftassist springs 1” 1” Deck lift rodIndex Part Number IndexPart Numbers PartPage PartPart PagePage PartPart PagePage PartPart Page