Manuals / Hustler Turf / Lawn and Garden / Lawn Mower

Hustler Turf Lawn Mower manual Contents

Models: Lawn Mower

1 99

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Chapter 4 Contents

Honda 18 & 20 HP Engine Installation . . . . . . . . . . . . . . . . . . . . . . . 4-2 Honda16 HP Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 Briggs & Stratton 17.5 HP Engine Installation . . . . . . . . . . . . . . . . . . 4-6 Kohler 18 & 20 HP Engine Installation. . . . . . . . . . . . . . . . . . . . . . . . 4-8 Fuel System Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12 Instrument Panel Assembly/Installation. . . . . . . . . . . . . . . . . . . . . . 4-14 Honda 18 & 20 HP Electrical Schematic (784868) . . . . . . . . . . . . . 4-16 Honda 16 HP Electrical Schematic (786178) . . . . . . . . . . . . . . . . . 4-18 Briggs & Stratton 17.5 HP Electrical Schematic (786186) . . . . . . . . 4-20 Kohler 18 & 20 HP Electrical Schematic . . . . . . . . . . . . . . . . . . . . . 4-22

365262 4/07

4-1

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Contents

P.O. Box 365262 Rev. 4/0744 & 52 Deck Parts Manual Hustler Turf EquipmentThis spark ignition system complies with Canadian ICES-002 Chapter 4 Contents Table of ContentsChapter 2 Contents Chapter 3 ContentsTractor Decals 52 Deck Decals 44 Deck Decals Chapter 9 Contents Chapter 7 ContentsDeck Installation Deck Belt Routing and Tensioning Seat Installation Chapter 8 ContentsFrequently Ordered Parts Service LiteratureChapter General InformationABBREVIATIONDESCRIPTION Hardware Description Codes & AbbreviationsUsing this manual Standard TorquesEngine Guard Rivet Nut Installation Footrest Assembly Chapter 2 ContentsTractor Frame Rivet Nut Installation Idler Plate Rivet Nut InstallationDESCRIPTION Tractor Frame Rivet Nut InstallationSERVICE INDEXDESCRIPTION Idler Plate Rivet Nut InstallationSERVICE INDEXDESCRIPTION Engine Guard Rivet Nut InstallationSERVICE INDEXMFG. PART Footrest AssemblySERVICE INDEX365262 4/07 Hydro Transmission Installation Towlink Installation Chapter 3 ContentsBattery Installation Deck Lift Assembly Steering and Brake Assembly IDLER PLATE Battery Installation6 10 TRACTOR FRAMEBattery Installation 1. Used on mowers with Honda 18 & 20 HP engines365262 4/07 Deck Lift AssemblyINDEX 1. Apply grease to zerks see owners manualDeck Lift Assembly SERVICE365262 4/07 Steering and Brake Assembly3 29 Steering and Brake Assembly 1. Includes two 2 of 768259 Ingus Bushing, #MFI-0810-052. Includes 078386 FW and 784819 Retaining Ring 3. Includes Item 1 781260 Steering Bar Grip365262 4/07 Hydro Transmission InstallationTRACTOR FRAME PARKING PAWLINDEX 1. Service parts for Left/Right Pump/Motor ComboHydro Transmission Installation SERVICETRACTOR Towlink InstallationASSEMBLY SERVICEChapter 4 Contents PUR TAN/RED Honda 18 & 20 HP Engine Installation1 BLK 1 RED/BLK PART OF ENGINE5. Engine oil capacity 2.3 US qts. with filter, see engine manual 1. Part of Item 11 784868 FasTrak wire harness 2. Two wires3. Connected to Item 11 784868 FasTrak wire harness 4. Torque to 45-48 ft-lbHonda 16 HP Engine Installation Honda 16 HP Engine Installation 1. Part of item 11 786178 FasTrak 16 Honda Wire Harness2. Torque to 45-48 ft-lb 4. Engine speed High speed - 3450 ±50 RPMBriggs & Stratton 17.5 HP Engine Installation 4. Engine oil capacity 1.5 US qts. see engine manual 1. Part of Item 24 786186 FasTrak 17.5 HP B & S Wire Harness2. Connected to Item 24 786186 FasTrak 17.5 HP B & S Wire Harness 3. Torque to 45-48 ft-lbTO STARTER Kohler 18 & 20 HP Engine InstallationFROM NEGATIVE BATTERY TERMINAL TO STARTER SOLENOID RED/BLK 6 FROM POSITIVE 5 BATTERY TERMINAL5. Engine speed 3600 ±50 RPM 2. Part of item 3 792754 FasTrak Kohler wire harness1. Included with engine 3. Torque to 45-48 ft-lb 4. Engine oil capacity 1.6 US qts365262 4/07 6. Includes Items 31 through4-10 4-11 This page intentionally left blank365262 4/07 365262 4/07 Fuel System Installation4-12 Fuel System Installation 1. Torque to 20 ft.-lbs 2. Supplied with new fuel tankFUEL TANK Instrument Panel Assembly/Installation10a 20a RIGHT SIDESERVICE 1. Part of 784868, 786186, 792754 or 786178 Tractor Wire Harness2. Used on CE models only Instrument Panel Assembly/Installation365262 4/07 Honda 18 & 20 HP Electrical Schematic4-16 4-17 Honda 18 & 20 HP Electrical Schematic365262 4/07 365262 4/07 Honda 16 HP Electrical Schematic4-18 4-19 Honda 16 HP Electrical Schematic365262 4/07 365262 4/07 Briggs & Stratton Electrical Schematic4-20 4-21 Briggs & Stratton Electrical Schematic365262 4/07 365262 4/07 Kohler Electrical Schematic4-22 4-23 Kohler Electrical Schematic365262 4/07 365262 4/07 4-24Anti-Rollover Wheel Assembly-Honda and Briggs Chapter 5 ContentsFront Wheel Assembly Front Wheel Breakdown-768044 Drive Wheel Assembly-783134SERVICE Front Wheel Assembly1. Apply grease to zerks 2. Torque to 75 ft.-lbs 3. Assemble with extended inner race downSERVICE Front Wheel Breakdown-768044768044 1. Inflate tire to 8-10 psiINDEX Drive Wheel Assembly-7831341. Inflate tire to 8-10 psi 2. Torque to 65 ft-lbs SERVICE4 11 2 Anti-Rollover Wheel Assembly-Honda and BriggsSERVICE TRACTOR FRAME5. Used on 16 HP Honda only 6. Used on 17.5 HP Briggs only 7. See Kohler engine installation for Kohler configuration1. Includes Items 6 through 3. Used on18 & 20 HP Honda only 4. Used on 16 HP Honda only52 Deck Assembly 52 Deck Pulley Assembly 44 Deck Assembly Chapter 6 Contents44 Deck Pulley Assembly Blade Spindle Assembly Breakdown 365262 4/07 52 Deck Assembly10 19 14 1352 Deck Assembly 1. Factory assembled in top hole for shipping purposes2. Includes items 12 through 4. Includes one each of365262 4/07 52 Deck Pulley Assembly52 DECK SHOWN 1216SERVICE 1. Torque to 118 ft. lbs3. Used on mowers with serial number prior to 02017202 FIG 52 Deck Pulley Assembly5. Used on mowers with serial numbers between 02057459 and 365262 4/07 This page intentionally left blank365262 4/07 44 Deck AssemblySERVICE 3. Quantity of 3 on mowers with serial number prior to5. Includes one each of 44 Deck Assembly6-10 44 Deck Pulley Assembly44 Deck 4 203. Used on mowers with serial number prior to 02017202 FIG 44Deck Pulley AssemblySERVICE 1. Torque to 118 ft. lbs5. Used on mowers with serial numbers between 02057459 and 6-13 Blade Spindle Assembly BreakdownSERVICE 365262 4/07365262 4/07 6-14Deck Installation Deck Belt Routing and Tensioning Seat Installation Chapter 7 ContentsSERVICE Deck InstallationTRACTOR ASSEMBLY DECK ASSEMBLY2. Route belt as shown Deck Belt Routing and Tensioning1. Do not torque, Item 3 363507 Seat Support must pivot Seat Installation2. Service parts Michigan Seat 3. Service parts Milsco SeatTractor Decals 52” Deck Decals 44 Deck Decals Chapter 8 Contents365262 4/07 Tractor Decals1413 INDEX SERVICETractor Decals 365262 4/07INDEX 52 Deck DecalsSERVICE 365262 4/07INDEX 44 Deck DecalsSERVICE 365262 4/07365262 4/07 365262 4/07 Chapter 9 ContentsMaintenance & Adjustments Safety Precautions Maintenance Adjustments 365262 4/07 Never use your hand MAINTENANCE & ADJUSTMENT SAFETY PRECAUTIONSSafe Maintenance & Adjustment Practices 365262 4/07365262 4/07 Safety and Instruction DecalsUsing a ramp 365262 4/07 MAINTENANCEMAINTENANCE LOCATOR CHARTLubrication IntroductionTorque values TiresFuse BatteryAccess to integrated pump/motor units Hydraulic systemFuel system Engine guard Jack standsLower side plug Drain plug filter Breather hose NippleBypass valve rod Right rod shown Bypass valve rod shown in open position SlotBypass valve rod Right rod shown Bypass valve rod shown in closed position SlotFuel shutoff valve Belt replacementHonda Fuel filter Figure 9-13A Briggs & Stratton Fuel filter Figure 9-13B Kohler Fuel filter Figure 9-13C Engine oil and filterfiller tube HondaDipstick Engine oil9-12 Mower blade maintenanceEngine Belt pulley Mower blade removalCutting Plane 365262 4/079-13 Cutting Edge Twisted Blade Edge365262 4/07 9-14Introduction ADJUSTMENTSSeat adjustment Control lever adjustmentBall stud nut Dampener spring housing Ball studBrake switch Jam nut Jam nut Pump linkage rod Jam nut Steering dampenerHydraulic pump belt adjustment Park brake spring adjustmentPark brake switch adjustment adjustingChains Deck leveling and height adjustment5/16” bolt Adjuster Jam nut Hardware Deck lift threaded rod1” 1” Deck lift rod Deck liftLift block assist springsPart Part Number IndexIndex Part NumbersPage PartPage PartPage PartPage PartPage PartPage Part