Manuals / Hustler Turf / Lawn and Garden / Lawn Mower

Hustler Turf Lawn Mower manual 365262 4/07

Models: Lawn Mower

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Hustler Turf Lawn Mower manual 365262 4/07

Contents

Hustler Turf Equipment 365262 Rev. 4/0744 & 52 Deck Parts Manual P.O. BoxThis spark ignition system complies with Canadian ICES-002 Chapter 3 Contents Table of ContentsChapter 2 Contents Chapter 4 ContentsChapter 8 Contents Chapter 7 ContentsDeck Installation Deck Belt Routing and Tensioning Seat Installation Tractor Decals 52 Deck Decals 44 Deck Decals Chapter 9 ContentsGeneral Information Service LiteratureChapter Frequently Ordered PartsStandard Torques Hardware Description Codes & AbbreviationsUsing this manual ABBREVIATIONDESCRIPTIONIdler Plate Rivet Nut Installation Chapter 2 ContentsTractor Frame Rivet Nut Installation Engine Guard Rivet Nut Installation Footrest AssemblyINDEX Tractor Frame Rivet Nut InstallationSERVICE DESCRIPTIONINDEX Idler Plate Rivet Nut InstallationSERVICE DESCRIPTIONINDEX Engine Guard Rivet Nut InstallationSERVICE DESCRIPTIONINDEX Footrest AssemblySERVICE MFG. PART365262 4/07 Chapter 3 Contents Battery Installation Deck Lift Assembly Steering and Brake AssemblyHydro Transmission Installation Towlink Installation TRACTOR FRAME Battery Installation6 10 IDLER PLATE1. Used on mowers with Honda 18 & 20 HP engines Battery InstallationDeck Lift Assembly 365262 4/07SERVICE 1. Apply grease to zerks see owners manualDeck Lift Assembly INDEXSteering and Brake Assembly 3 29365262 4/07 3. Includes Item 1 781260 Steering Bar Grip 1. Includes two 2 of 768259 Ingus Bushing, #MFI-0810-052. Includes 078386 FW and 784819 Retaining Ring Steering and Brake AssemblyPARKING PAWL Hydro Transmission InstallationTRACTOR FRAME 365262 4/07SERVICE 1. Service parts for Left/Right Pump/Motor ComboHydro Transmission Installation INDEXSERVICE Towlink InstallationASSEMBLY TRACTORChapter 4 Contents PART OF ENGINE Honda 18 & 20 HP Engine Installation1 BLK 1 RED/BLK PUR TAN/RED4. Torque to 45-48 ft-lb 1. Part of Item 11 784868 FasTrak wire harness 2. Two wires3. Connected to Item 11 784868 FasTrak wire harness 5. Engine oil capacity 2.3 US qts. with filter, see engine manualHonda 16 HP Engine Installation 4. Engine speed High speed - 3450 ±50 RPM 1. Part of item 11 786178 FasTrak 16 Honda Wire Harness2. Torque to 45-48 ft-lb Honda 16 HP Engine InstallationBriggs & Stratton 17.5 HP Engine Installation 3. Torque to 45-48 ft-lb 1. Part of Item 24 786186 FasTrak 17.5 HP B & S Wire Harness2. Connected to Item 24 786186 FasTrak 17.5 HP B & S Wire Harness 4. Engine oil capacity 1.5 US qts. see engine manualTO STARTER SOLENOID RED/BLK 6 FROM POSITIVE 5 BATTERY TERMINAL Kohler 18 & 20 HP Engine InstallationFROM NEGATIVE BATTERY TERMINAL TO STARTER3. Torque to 45-48 ft-lb 4. Engine oil capacity 1.6 US qts 2. Part of item 3 792754 FasTrak Kohler wire harness1. Included with engine 5. Engine speed 3600 ±50 RPM6. Includes Items 31 through 4-10365262 4/07 This page intentionally left blank 365262 4/074-11 Fuel System Installation 4-12365262 4/07 1. Torque to 20 ft.-lbs 2. Supplied with new fuel tank Fuel System InstallationRIGHT SIDE Instrument Panel Assembly/Installation10a 20a FUEL TANKInstrument Panel Assembly/Installation 1. Part of 784868, 786186, 792754 or 786178 Tractor Wire Harness2. Used on CE models only SERVICEHonda 18 & 20 HP Electrical Schematic 4-16365262 4/07 Honda 18 & 20 HP Electrical Schematic 365262 4/074-17 Honda 16 HP Electrical Schematic 4-18365262 4/07 Honda 16 HP Electrical Schematic 365262 4/074-19 Briggs & Stratton Electrical Schematic 4-20365262 4/07 Briggs & Stratton Electrical Schematic 365262 4/074-21 Kohler Electrical Schematic 4-22365262 4/07 Kohler Electrical Schematic 365262 4/074-23 4-24 365262 4/07Drive Wheel Assembly-783134 Chapter 5 ContentsFront Wheel Assembly Front Wheel Breakdown-768044 Anti-Rollover Wheel Assembly-Honda and Briggs3. Assemble with extended inner race down Front Wheel Assembly1. Apply grease to zerks 2. Torque to 75 ft.-lbs SERVICE1. Inflate tire to 8-10 psi Front Wheel Breakdown-768044768044 SERVICESERVICE Drive Wheel Assembly-7831341. Inflate tire to 8-10 psi 2. Torque to 65 ft-lbs INDEXTRACTOR FRAME Anti-Rollover Wheel Assembly-Honda and BriggsSERVICE 4 11 23. Used on18 & 20 HP Honda only 4. Used on 16 HP Honda only 7. See Kohler engine installation for Kohler configuration1. Includes Items 6 through 5. Used on 16 HP Honda only 6. Used on 17.5 HP Briggs onlyChapter 6 Contents 44 Deck Pulley Assembly Blade Spindle Assembly Breakdown52 Deck Assembly 52 Deck Pulley Assembly 44 Deck Assembly 14 13 52 Deck Assembly10 19 365262 4/074. Includes one each of 1. Factory assembled in top hole for shipping purposes2. Includes items 12 through 52 Deck Assembly1216 52 Deck Pulley Assembly52 DECK SHOWN 365262 4/0752 Deck Pulley Assembly 1. Torque to 118 ft. lbs3. Used on mowers with serial number prior to 02017202 FIG SERVICE5. Used on mowers with serial numbers between 02057459 and This page intentionally left blank 365262 4/0744 Deck Assembly 365262 4/0744 Deck Assembly 3. Quantity of 3 on mowers with serial number prior to5. Includes one each of SERVICE4 20 44 Deck Pulley Assembly44 Deck 6-101. Torque to 118 ft. lbs 44Deck Pulley AssemblySERVICE 3. Used on mowers with serial number prior to 02017202 FIG5. Used on mowers with serial numbers between 02057459 and 365262 4/07 Blade Spindle Assembly BreakdownSERVICE 6-136-14 365262 4/07Chapter 7 Contents Deck Installation Deck Belt Routing and Tensioning Seat InstallationDECK ASSEMBLY Deck InstallationTRACTOR ASSEMBLY SERVICEDeck Belt Routing and Tensioning 2. Route belt as shown3. Service parts Milsco Seat Seat Installation2. Service parts Michigan Seat 1. Do not torque, Item 3 363507 Seat Support must pivotChapter 8 Contents Tractor Decals 52” Deck Decals 44 Deck DecalsTractor Decals 1413365262 4/07 365262 4/07 SERVICETractor Decals INDEX365262 4/07 52 Deck DecalsSERVICE INDEX365262 4/07 44 Deck DecalsSERVICE INDEX365262 4/07 Chapter 9 Contents Maintenance & Adjustments Safety Precautions Maintenance Adjustments365262 4/07 365262 4/07 365262 4/07 MAINTENANCE & ADJUSTMENT SAFETY PRECAUTIONSSafe Maintenance & Adjustment Practices Never use your handSafety and Instruction Decals Using a ramp365262 4/07 CHART MAINTENANCEMAINTENANCE LOCATOR 365262 4/07Tires IntroductionTorque values LubricationHydraulic system BatteryAccess to integrated pump/motor units FuseBreather hose Nipple Engine guard Jack standsLower side plug Drain plug filter Fuel systemBypass valve rod shown in closed position Slot Bypass valve rod shown in open position SlotBypass valve rod Right rod shown Bypass valve rod Right rod shownFigure 9-13B Kohler Fuel filter Figure 9-13C Engine oil and filter Belt replacementHonda Fuel filter Figure 9-13A Briggs & Stratton Fuel filter Fuel shutoff valveEngine oil HondaDipstick filler tubeMower blade removal Mower blade maintenanceEngine Belt pulley 9-12Cutting Edge Twisted Blade Edge 365262 4/079-13 Cutting Plane9-14 365262 4/07Control lever adjustment ADJUSTMENTSSeat adjustment IntroductionJam nut Jam nut Pump linkage rod Jam nut Steering dampener Dampener spring housing Ball studBrake switch Ball stud nutadjusting Park brake spring adjustmentPark brake switch adjustment Hydraulic pump belt adjustmentDeck lift threaded rod Deck leveling and height adjustment5/16” bolt Adjuster Jam nut Hardware Chainsassist springs Deck liftLift block 1” 1” Deck lift rodPart Numbers Part Number IndexIndex PartPart PartPage PagePart PartPage PagePart PartPage Page