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Lawn Mower manual 4-24, 365262 4/07
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Lawn Mower
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Install
Service parts for Left/Right Pump/Motor Combo
Honda 18 & 20 HP Electrical Schematic
Belt replacement
Maintenance
Part of Item 11 784868 FasTrak wire harness 2. Two wires
Footrest Assembly
Adjustments
From Negative Battery Terminal
Engine RPM setting
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4-24
365262 4/07
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Contents
Hustler Turf Equipment
365262 Rev. 4/07
44 & 52 Deck Parts Manual
P.O. Box
This spark ignition system complies with Canadian ICES-002
Chapter 3 Contents
Table of Contents
Chapter 2 Contents
Chapter 4 Contents
Chapter 8 Contents
Chapter 7 Contents
Deck Installation Deck Belt Routing and Tensioning Seat Installation
Tractor Decals 52 Deck Decals 44 Deck Decals Chapter 9 Contents
General Information
Service Literature
Chapter
Frequently Ordered Parts
Standard Torques
Hardware Description Codes & Abbreviations
Using this manual
ABBREVIATIONDESCRIPTION
Idler Plate Rivet Nut Installation
Chapter 2 Contents
Tractor Frame Rivet Nut Installation
Engine Guard Rivet Nut Installation Footrest Assembly
INDEX
Tractor Frame Rivet Nut Installation
SERVICE
DESCRIPTION
INDEX
Idler Plate Rivet Nut Installation
SERVICE
DESCRIPTION
INDEX
Engine Guard Rivet Nut Installation
SERVICE
DESCRIPTION
INDEX
Footrest Assembly
SERVICE
MFG. PART
365262 4/07
Battery Installation Deck Lift Assembly Steering and Brake Assembly
Chapter 3 Contents
Hydro Transmission Installation Towlink Installation
TRACTOR FRAME
Battery Installation
6 10
IDLER PLATE
1. Used on mowers with Honda 18 & 20 HP engines
Battery Installation
Deck Lift Assembly
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SERVICE
1. Apply grease to zerks see owners manual
Deck Lift Assembly
INDEX
3 29
Steering and Brake Assembly
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3. Includes Item 1 781260 Steering Bar Grip
1. Includes two 2 of 768259 Ingus Bushing, #MFI-0810-05
2. Includes 078386 FW and 784819 Retaining Ring
Steering and Brake Assembly
PARKING PAWL
Hydro Transmission Installation
TRACTOR FRAME
365262 4/07
SERVICE
1. Service parts for Left/Right Pump/Motor Combo
Hydro Transmission Installation
INDEX
SERVICE
Towlink Installation
ASSEMBLY
TRACTOR
Chapter 4 Contents
PART OF ENGINE
Honda 18 & 20 HP Engine Installation
1 BLK 1 RED/BLK
PUR TAN/RED
4. Torque to 45-48 ft-lb
1. Part of Item 11 784868 FasTrak wire harness 2. Two wires
3. Connected to Item 11 784868 FasTrak wire harness
5. Engine oil capacity 2.3 US qts. with filter, see engine manual
Honda 16 HP Engine Installation
4. Engine speed High speed - 3450 ±50 RPM
1. Part of item 11 786178 FasTrak 16 Honda Wire Harness
2. Torque to 45-48 ft-lb
Honda 16 HP Engine Installation
Briggs & Stratton 17.5 HP Engine Installation
3. Torque to 45-48 ft-lb
1. Part of Item 24 786186 FasTrak 17.5 HP B & S Wire Harness
2. Connected to Item 24 786186 FasTrak 17.5 HP B & S Wire Harness
4. Engine oil capacity 1.5 US qts. see engine manual
TO STARTER SOLENOID RED/BLK 6 FROM POSITIVE 5 BATTERY TERMINAL
Kohler 18 & 20 HP Engine Installation
FROM NEGATIVE BATTERY TERMINAL
TO STARTER
3. Torque to 45-48 ft-lb 4. Engine oil capacity 1.6 US qts
2. Part of item 3 792754 FasTrak Kohler wire harness
1. Included with engine
5. Engine speed 3600 ±50 RPM
4-10
6. Includes Items 31 through
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365262 4/07
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4-11
4-12
Fuel System Installation
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1. Torque to 20 ft.-lbs 2. Supplied with new fuel tank
Fuel System Installation
RIGHT SIDE
Instrument Panel Assembly/Installation
10a 20a
FUEL TANK
Instrument Panel Assembly/Installation
1. Part of 784868, 786186, 792754 or 786178 Tractor Wire Harness
2. Used on CE models only
SERVICE
4-16
Honda 18 & 20 HP Electrical Schematic
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365262 4/07
Honda 18 & 20 HP Electrical Schematic
4-17
4-18
Honda 16 HP Electrical Schematic
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365262 4/07
Honda 16 HP Electrical Schematic
4-19
4-20
Briggs & Stratton Electrical Schematic
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365262 4/07
Briggs & Stratton Electrical Schematic
4-21
4-22
Kohler Electrical Schematic
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365262 4/07
Kohler Electrical Schematic
4-23
4-24
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Drive Wheel Assembly-783134
Chapter 5 Contents
Front Wheel Assembly Front Wheel Breakdown-768044
Anti-Rollover Wheel Assembly-Honda and Briggs
3. Assemble with extended inner race down
Front Wheel Assembly
1. Apply grease to zerks 2. Torque to 75 ft.-lbs
SERVICE
1. Inflate tire to 8-10 psi
Front Wheel Breakdown-768044
768044
SERVICE
SERVICE
Drive Wheel Assembly-783134
1. Inflate tire to 8-10 psi 2. Torque to 65 ft-lbs
INDEX
TRACTOR FRAME
Anti-Rollover Wheel Assembly-Honda and Briggs
SERVICE
4 11 2
3. Used on18 & 20 HP Honda only 4. Used on 16 HP Honda only
7. See Kohler engine installation for Kohler configuration
1. Includes Items 6 through
5. Used on 16 HP Honda only 6. Used on 17.5 HP Briggs only
44 Deck Pulley Assembly Blade Spindle Assembly Breakdown
Chapter 6 Contents
52 Deck Assembly 52 Deck Pulley Assembly 44 Deck Assembly
14 13
52 Deck Assembly
10 19
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4. Includes one each of
1. Factory assembled in top hole for shipping purposes
2. Includes items 12 through
52 Deck Assembly
1216
52 Deck Pulley Assembly
52 DECK SHOWN
365262 4/07
52 Deck Pulley Assembly
1. Torque to 118 ft. lbs
3. Used on mowers with serial number prior to 02017202 FIG
SERVICE
5. Used on mowers with serial numbers between 02057459 and
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365262 4/07
44 Deck Assembly
365262 4/07
44 Deck Assembly
3. Quantity of 3 on mowers with serial number prior to
5. Includes one each of
SERVICE
4 20
44 Deck Pulley Assembly
44 Deck
6-10
1. Torque to 118 ft. lbs
44Deck Pulley Assembly
SERVICE
3. Used on mowers with serial number prior to 02017202 FIG
5. Used on mowers with serial numbers between 02057459 and
365262 4/07
Blade Spindle Assembly Breakdown
SERVICE
6-13
6-14
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Chapter 7 Contents
Deck Installation Deck Belt Routing and Tensioning Seat Installation
DECK ASSEMBLY
Deck Installation
TRACTOR ASSEMBLY
SERVICE
Deck Belt Routing and Tensioning
2. Route belt as shown
3. Service parts Milsco Seat
Seat Installation
2. Service parts Michigan Seat
1. Do not torque, Item 3 363507 Seat Support must pivot
Chapter 8 Contents
Tractor Decals 52” Deck Decals 44 Deck Decals
1413
Tractor Decals
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365262 4/07
SERVICE
Tractor Decals
INDEX
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52 Deck Decals
SERVICE
INDEX
365262 4/07
44 Deck Decals
SERVICE
INDEX
365262 4/07
Maintenance & Adjustments Safety Precautions Maintenance Adjustments
Chapter 9 Contents
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365262 4/07
365262 4/07
MAINTENANCE & ADJUSTMENT SAFETY PRECAUTIONS
Safe Maintenance & Adjustment Practices
Never use your hand
Using a ramp
Safety and Instruction Decals
365262 4/07
CHART
MAINTENANCE
MAINTENANCE LOCATOR
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Tires
Introduction
Torque values
Lubrication
Hydraulic system
Battery
Access to integrated pump/motor units
Fuse
Breather hose Nipple
Engine guard Jack stands
Lower side plug Drain plug filter
Fuel system
Bypass valve rod shown in closed position Slot
Bypass valve rod shown in open position Slot
Bypass valve rod Right rod shown
Bypass valve rod Right rod shown
Figure 9-13B Kohler Fuel filter Figure 9-13C Engine oil and filter
Belt replacement
Honda Fuel filter Figure 9-13A Briggs & Stratton Fuel filter
Fuel shutoff valve
Engine oil
Honda
Dipstick
filler tube
Mower blade removal
Mower blade maintenance
Engine Belt pulley
9-12
Cutting Edge Twisted Blade Edge
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9-13
Cutting Plane
9-14
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Control lever adjustment
ADJUSTMENTS
Seat adjustment
Introduction
Jam nut Jam nut Pump linkage rod Jam nut Steering dampener
Dampener spring housing Ball stud
Brake switch
Ball stud nut
adjusting
Park brake spring adjustment
Park brake switch adjustment
Hydraulic pump belt adjustment
Deck lift threaded rod
Deck leveling and height adjustment
5/16” bolt Adjuster Jam nut Hardware
Chains
assist springs
Deck lift
Lift block
1” 1” Deck lift rod
Part Numbers
Part Number Index
Index
Part
Part
Part
Page
Page
Part
Part
Page
Page
Part
Part
Page
Page