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Hustler Turf Lawn Mower manual 365262 4/07

Models: Lawn Mower

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8-6	365262 4/07

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Hustler Turf Lawn Mower manual 365262 4/07

Contents

365262 Rev. 4/07 44 & 52 Deck Parts ManualHustler Turf Equipment P.O. BoxThis spark ignition system complies with Canadian ICES-002 Table of Contents Chapter 2 ContentsChapter 3 Contents Chapter 4 ContentsChapter 7 Contents Deck Installation Deck Belt Routing and Tensioning Seat InstallationChapter 8 Contents Tractor Decals 52 Deck Decals 44 Deck Decals Chapter 9 ContentsService Literature ChapterGeneral Information Frequently Ordered PartsHardware Description Codes & Abbreviations Using this manualStandard Torques ABBREVIATIONDESCRIPTIONChapter 2 Contents Tractor Frame Rivet Nut InstallationIdler Plate Rivet Nut Installation Engine Guard Rivet Nut Installation Footrest AssemblyTractor Frame Rivet Nut Installation SERVICEINDEX DESCRIPTIONIdler Plate Rivet Nut Installation SERVICEINDEX DESCRIPTIONEngine Guard Rivet Nut Installation SERVICEINDEX DESCRIPTIONFootrest Assembly SERVICEINDEX MFG. PART365262 4/07 Battery Installation Deck Lift Assembly Steering and Brake Assembly Chapter 3 ContentsHydro Transmission Installation Towlink Installation Battery Installation 6 10TRACTOR FRAME IDLER PLATE1. Used on mowers with Honda 18 & 20 HP engines Battery InstallationDeck Lift Assembly 365262 4/071. Apply grease to zerks see owners manual Deck Lift AssemblySERVICE INDEX3 29 Steering and Brake Assembly365262 4/07 1. Includes two 2 of 768259 Ingus Bushing, #MFI-0810-05 2. Includes 078386 FW and 784819 Retaining Ring3. Includes Item 1 781260 Steering Bar Grip Steering and Brake AssemblyHydro Transmission Installation TRACTOR FRAMEPARKING PAWL 365262 4/071. Service parts for Left/Right Pump/Motor Combo Hydro Transmission InstallationSERVICE INDEXTowlink Installation ASSEMBLYSERVICE TRACTORChapter 4 Contents Honda 18 & 20 HP Engine Installation 1 BLK 1 RED/BLKPART OF ENGINE PUR TAN/RED1. Part of Item 11 784868 FasTrak wire harness 2. Two wires 3. Connected to Item 11 784868 FasTrak wire harness4. Torque to 45-48 ft-lb 5. Engine oil capacity 2.3 US qts. with filter, see engine manualHonda 16 HP Engine Installation 1. Part of item 11 786178 FasTrak 16 Honda Wire Harness 2. Torque to 45-48 ft-lb4. Engine speed High speed - 3450 ±50 RPM Honda 16 HP Engine InstallationBriggs & Stratton 17.5 HP Engine Installation 1. Part of Item 24 786186 FasTrak 17.5 HP B & S Wire Harness 2. Connected to Item 24 786186 FasTrak 17.5 HP B & S Wire Harness3. Torque to 45-48 ft-lb 4. Engine oil capacity 1.5 US qts. see engine manualKohler 18 & 20 HP Engine Installation FROM NEGATIVE BATTERY TERMINALTO STARTER SOLENOID RED/BLK 6 FROM POSITIVE 5 BATTERY TERMINAL TO STARTER2. Part of item 3 792754 FasTrak Kohler wire harness 1. Included with engine3. Torque to 45-48 ft-lb 4. Engine oil capacity 1.6 US qts 5. Engine speed 3600 ±50 RPM4-10 6. Includes Items 31 through365262 4/07 365262 4/07 This page intentionally left blank4-11 4-12 Fuel System Installation365262 4/07 1. Torque to 20 ft.-lbs 2. Supplied with new fuel tank Fuel System InstallationInstrument Panel Assembly/Installation 10a 20aRIGHT SIDE FUEL TANK1. Part of 784868, 786186, 792754 or 786178 Tractor Wire Harness 2. Used on CE models onlyInstrument Panel Assembly/Installation SERVICE4-16 Honda 18 & 20 HP Electrical Schematic365262 4/07 365262 4/07 Honda 18 & 20 HP Electrical Schematic4-17 4-18 Honda 16 HP Electrical Schematic365262 4/07 365262 4/07 Honda 16 HP Electrical Schematic4-19 4-20 Briggs & Stratton Electrical Schematic365262 4/07 365262 4/07 Briggs & Stratton Electrical Schematic4-21 4-22 Kohler Electrical Schematic365262 4/07 365262 4/07 Kohler Electrical Schematic4-23 4-24 365262 4/07Chapter 5 Contents Front Wheel Assembly Front Wheel Breakdown-768044Drive Wheel Assembly-783134 Anti-Rollover Wheel Assembly-Honda and BriggsFront Wheel Assembly 1. Apply grease to zerks 2. Torque to 75 ft.-lbs3. Assemble with extended inner race down SERVICEFront Wheel Breakdown-768044 7680441. Inflate tire to 8-10 psi SERVICEDrive Wheel Assembly-783134 1. Inflate tire to 8-10 psi 2. Torque to 65 ft-lbsSERVICE INDEXAnti-Rollover Wheel Assembly-Honda and Briggs SERVICETRACTOR FRAME 4 11 27. See Kohler engine installation for Kohler configuration 1. Includes Items 6 through3. Used on18 & 20 HP Honda only 4. Used on 16 HP Honda only 5. Used on 16 HP Honda only 6. Used on 17.5 HP Briggs only44 Deck Pulley Assembly Blade Spindle Assembly Breakdown Chapter 6 Contents52 Deck Assembly 52 Deck Pulley Assembly 44 Deck Assembly 52 Deck Assembly 10 1914 13 365262 4/071. Factory assembled in top hole for shipping purposes 2. Includes items 12 through4. Includes one each of 52 Deck Assembly52 Deck Pulley Assembly 52 DECK SHOWN1216 365262 4/071. Torque to 118 ft. lbs 3. Used on mowers with serial number prior to 02017202 FIG52 Deck Pulley Assembly SERVICE5. Used on mowers with serial numbers between 02057459 and This page intentionally left blank 365262 4/0744 Deck Assembly 365262 4/073. Quantity of 3 on mowers with serial number prior to 5. Includes one each of44 Deck Assembly SERVICE44 Deck Pulley Assembly 44 Deck4 20 6-1044Deck Pulley Assembly SERVICE1. Torque to 118 ft. lbs 3. Used on mowers with serial number prior to 02017202 FIG5. Used on mowers with serial numbers between 02057459 and Blade Spindle Assembly Breakdown SERVICE365262 4/07 6-136-14 365262 4/07Chapter 7 Contents Deck Installation Deck Belt Routing and Tensioning Seat InstallationDeck Installation TRACTOR ASSEMBLYDECK ASSEMBLY SERVICEDeck Belt Routing and Tensioning 2. Route belt as shownSeat Installation 2. Service parts Michigan Seat3. Service parts Milsco Seat 1. Do not torque, Item 3 363507 Seat Support must pivotChapter 8 Contents Tractor Decals 52” Deck Decals 44 Deck Decals1413 Tractor Decals365262 4/07 SERVICE Tractor Decals365262 4/07 INDEX52 Deck Decals SERVICE365262 4/07 INDEX44 Deck Decals SERVICE365262 4/07 INDEX365262 4/07 Maintenance & Adjustments Safety Precautions Maintenance Adjustments Chapter 9 Contents365262 4/07 365262 4/07 MAINTENANCE & ADJUSTMENT SAFETY PRECAUTIONS Safe Maintenance & Adjustment Practices365262 4/07 Never use your handUsing a ramp Safety and Instruction Decals365262 4/07 MAINTENANCE MAINTENANCE LOCATORCHART 365262 4/07Introduction Torque valuesTires LubricationBattery Access to integrated pump/motor unitsHydraulic system FuseEngine guard Jack stands Lower side plug Drain plug filterBreather hose Nipple Fuel systemBypass valve rod shown in open position Slot Bypass valve rod Right rod shownBypass valve rod shown in closed position Slot Bypass valve rod Right rod shownBelt replacement Honda Fuel filter Figure 9-13A Briggs & Stratton Fuel filterFigure 9-13B Kohler Fuel filter Figure 9-13C Engine oil and filter Fuel shutoff valveHonda DipstickEngine oil filler tubeMower blade maintenance Engine Belt pulleyMower blade removal 9-12365262 4/07 9-13Cutting Edge Twisted Blade Edge Cutting Plane9-14 365262 4/07ADJUSTMENTS Seat adjustmentControl lever adjustment IntroductionDampener spring housing Ball stud Brake switchJam nut Jam nut Pump linkage rod Jam nut Steering dampener Ball stud nutPark brake spring adjustment Park brake switch adjustmentadjusting Hydraulic pump belt adjustmentDeck leveling and height adjustment 5/16” bolt Adjuster Jam nut HardwareDeck lift threaded rod ChainsDeck lift Lift blockassist springs 1” 1” Deck lift rodPart Number Index IndexPart Numbers PartPart PagePart PagePart PagePart PagePart PagePart Page