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Lawn Mower manual Honda 16 HP Electrical Schematic, 4-18, 365262 4/07
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Lawn Mower
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Install
Service parts for Left/Right Pump/Motor Combo
Honda 18 & 20 HP Electrical Schematic
Belt replacement
Maintenance
Part of Item 11 784868 FasTrak wire harness 2. Two wires
Footrest Assembly
Adjustments
From Negative Battery Terminal
Engine RPM setting
Page 40
Image 40
Honda 16 HP Electrical Schematic (786178)
4-18
365262 4/07
Page 39
Page 41
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Contents
365262 Rev. 4/07
44 & 52 Deck Parts Manual
Hustler Turf Equipment
P.O. Box
This spark ignition system complies with Canadian ICES-002
Table of Contents
Chapter 2 Contents
Chapter 3 Contents
Chapter 4 Contents
Chapter 7 Contents
Deck Installation Deck Belt Routing and Tensioning Seat Installation
Chapter 8 Contents
Tractor Decals 52 Deck Decals 44 Deck Decals Chapter 9 Contents
Service Literature
Chapter
General Information
Frequently Ordered Parts
Hardware Description Codes & Abbreviations
Using this manual
Standard Torques
ABBREVIATIONDESCRIPTION
Chapter 2 Contents
Tractor Frame Rivet Nut Installation
Idler Plate Rivet Nut Installation
Engine Guard Rivet Nut Installation Footrest Assembly
Tractor Frame Rivet Nut Installation
SERVICE
INDEX
DESCRIPTION
Idler Plate Rivet Nut Installation
SERVICE
INDEX
DESCRIPTION
Engine Guard Rivet Nut Installation
SERVICE
INDEX
DESCRIPTION
Footrest Assembly
SERVICE
INDEX
MFG. PART
365262 4/07
Battery Installation Deck Lift Assembly Steering and Brake Assembly
Chapter 3 Contents
Hydro Transmission Installation Towlink Installation
Battery Installation
6 10
TRACTOR FRAME
IDLER PLATE
1. Used on mowers with Honda 18 & 20 HP engines
Battery Installation
Deck Lift Assembly
365262 4/07
1. Apply grease to zerks see owners manual
Deck Lift Assembly
SERVICE
INDEX
3 29
Steering and Brake Assembly
365262 4/07
1. Includes two 2 of 768259 Ingus Bushing, #MFI-0810-05
2. Includes 078386 FW and 784819 Retaining Ring
3. Includes Item 1 781260 Steering Bar Grip
Steering and Brake Assembly
Hydro Transmission Installation
TRACTOR FRAME
PARKING PAWL
365262 4/07
1. Service parts for Left/Right Pump/Motor Combo
Hydro Transmission Installation
SERVICE
INDEX
Towlink Installation
ASSEMBLY
SERVICE
TRACTOR
Chapter 4 Contents
Honda 18 & 20 HP Engine Installation
1 BLK 1 RED/BLK
PART OF ENGINE
PUR TAN/RED
1. Part of Item 11 784868 FasTrak wire harness 2. Two wires
3. Connected to Item 11 784868 FasTrak wire harness
4. Torque to 45-48 ft-lb
5. Engine oil capacity 2.3 US qts. with filter, see engine manual
Honda 16 HP Engine Installation
1. Part of item 11 786178 FasTrak 16 Honda Wire Harness
2. Torque to 45-48 ft-lb
4. Engine speed High speed - 3450 ±50 RPM
Honda 16 HP Engine Installation
Briggs & Stratton 17.5 HP Engine Installation
1. Part of Item 24 786186 FasTrak 17.5 HP B & S Wire Harness
2. Connected to Item 24 786186 FasTrak 17.5 HP B & S Wire Harness
3. Torque to 45-48 ft-lb
4. Engine oil capacity 1.5 US qts. see engine manual
Kohler 18 & 20 HP Engine Installation
FROM NEGATIVE BATTERY TERMINAL
TO STARTER SOLENOID RED/BLK 6 FROM POSITIVE 5 BATTERY TERMINAL
TO STARTER
2. Part of item 3 792754 FasTrak Kohler wire harness
1. Included with engine
3. Torque to 45-48 ft-lb 4. Engine oil capacity 1.6 US qts
5. Engine speed 3600 ±50 RPM
4-10
6. Includes Items 31 through
365262 4/07
365262 4/07
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4-11
4-12
Fuel System Installation
365262 4/07
1. Torque to 20 ft.-lbs 2. Supplied with new fuel tank
Fuel System Installation
Instrument Panel Assembly/Installation
10a 20a
RIGHT SIDE
FUEL TANK
1. Part of 784868, 786186, 792754 or 786178 Tractor Wire Harness
2. Used on CE models only
Instrument Panel Assembly/Installation
SERVICE
4-16
Honda 18 & 20 HP Electrical Schematic
365262 4/07
365262 4/07
Honda 18 & 20 HP Electrical Schematic
4-17
4-18
Honda 16 HP Electrical Schematic
365262 4/07
365262 4/07
Honda 16 HP Electrical Schematic
4-19
4-20
Briggs & Stratton Electrical Schematic
365262 4/07
365262 4/07
Briggs & Stratton Electrical Schematic
4-21
4-22
Kohler Electrical Schematic
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365262 4/07
Kohler Electrical Schematic
4-23
4-24
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Chapter 5 Contents
Front Wheel Assembly Front Wheel Breakdown-768044
Drive Wheel Assembly-783134
Anti-Rollover Wheel Assembly-Honda and Briggs
Front Wheel Assembly
1. Apply grease to zerks 2. Torque to 75 ft.-lbs
3. Assemble with extended inner race down
SERVICE
Front Wheel Breakdown-768044
768044
1. Inflate tire to 8-10 psi
SERVICE
Drive Wheel Assembly-783134
1. Inflate tire to 8-10 psi 2. Torque to 65 ft-lbs
SERVICE
INDEX
Anti-Rollover Wheel Assembly-Honda and Briggs
SERVICE
TRACTOR FRAME
4 11 2
7. See Kohler engine installation for Kohler configuration
1. Includes Items 6 through
3. Used on18 & 20 HP Honda only 4. Used on 16 HP Honda only
5. Used on 16 HP Honda only 6. Used on 17.5 HP Briggs only
44 Deck Pulley Assembly Blade Spindle Assembly Breakdown
Chapter 6 Contents
52 Deck Assembly 52 Deck Pulley Assembly 44 Deck Assembly
52 Deck Assembly
10 19
14 13
365262 4/07
1. Factory assembled in top hole for shipping purposes
2. Includes items 12 through
4. Includes one each of
52 Deck Assembly
52 Deck Pulley Assembly
52 DECK SHOWN
1216
365262 4/07
1. Torque to 118 ft. lbs
3. Used on mowers with serial number prior to 02017202 FIG
52 Deck Pulley Assembly
SERVICE
5. Used on mowers with serial numbers between 02057459 and
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365262 4/07
44 Deck Assembly
365262 4/07
3. Quantity of 3 on mowers with serial number prior to
5. Includes one each of
44 Deck Assembly
SERVICE
44 Deck Pulley Assembly
44 Deck
4 20
6-10
44Deck Pulley Assembly
SERVICE
1. Torque to 118 ft. lbs
3. Used on mowers with serial number prior to 02017202 FIG
5. Used on mowers with serial numbers between 02057459 and
Blade Spindle Assembly Breakdown
SERVICE
365262 4/07
6-13
6-14
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Chapter 7 Contents
Deck Installation Deck Belt Routing and Tensioning Seat Installation
Deck Installation
TRACTOR ASSEMBLY
DECK ASSEMBLY
SERVICE
Deck Belt Routing and Tensioning
2. Route belt as shown
Seat Installation
2. Service parts Michigan Seat
3. Service parts Milsco Seat
1. Do not torque, Item 3 363507 Seat Support must pivot
Chapter 8 Contents
Tractor Decals 52” Deck Decals 44 Deck Decals
1413
Tractor Decals
365262 4/07
SERVICE
Tractor Decals
365262 4/07
INDEX
52 Deck Decals
SERVICE
365262 4/07
INDEX
44 Deck Decals
SERVICE
365262 4/07
INDEX
365262 4/07
Maintenance & Adjustments Safety Precautions Maintenance Adjustments
Chapter 9 Contents
365262 4/07
365262 4/07
MAINTENANCE & ADJUSTMENT SAFETY PRECAUTIONS
Safe Maintenance & Adjustment Practices
365262 4/07
Never use your hand
Using a ramp
Safety and Instruction Decals
365262 4/07
MAINTENANCE
MAINTENANCE LOCATOR
CHART
365262 4/07
Introduction
Torque values
Tires
Lubrication
Battery
Access to integrated pump/motor units
Hydraulic system
Fuse
Engine guard Jack stands
Lower side plug Drain plug filter
Breather hose Nipple
Fuel system
Bypass valve rod shown in open position Slot
Bypass valve rod Right rod shown
Bypass valve rod shown in closed position Slot
Bypass valve rod Right rod shown
Belt replacement
Honda Fuel filter Figure 9-13A Briggs & Stratton Fuel filter
Figure 9-13B Kohler Fuel filter Figure 9-13C Engine oil and filter
Fuel shutoff valve
Honda
Dipstick
Engine oil
filler tube
Mower blade maintenance
Engine Belt pulley
Mower blade removal
9-12
365262 4/07
9-13
Cutting Edge Twisted Blade Edge
Cutting Plane
9-14
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ADJUSTMENTS
Seat adjustment
Control lever adjustment
Introduction
Dampener spring housing Ball stud
Brake switch
Jam nut Jam nut Pump linkage rod Jam nut Steering dampener
Ball stud nut
Park brake spring adjustment
Park brake switch adjustment
adjusting
Hydraulic pump belt adjustment
Deck leveling and height adjustment
5/16” bolt Adjuster Jam nut Hardware
Deck lift threaded rod
Chains
Deck lift
Lift block
assist springs
1” 1” Deck lift rod
Part Number Index
Index
Part Numbers
Part
Part
Page
Part
Page
Part
Page
Part
Page
Part
Page
Part
Page