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Lawn Mower manual Kohler Electrical Schematic, 365262 4/07, 4-23
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Lawn Mower
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Install
Service parts for Left/Right Pump/Motor Combo
Honda 18 & 20 HP Electrical Schematic
Belt replacement
Maintenance
Part of Item 11 784868 FasTrak wire harness 2. Two wires
Footrest Assembly
Adjustments
From Negative Battery Terminal
Engine RPM setting
Page 45
Image 45
Kohler Electrical Schematic (792754)
365262 4/07
4-23
Page 44
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Image 45
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Contents
44 & 52 Deck Parts Manual
365262 Rev. 4/07
Hustler Turf Equipment
P.O. Box
This spark ignition system complies with Canadian ICES-002
Chapter 2 Contents
Table of Contents
Chapter 3 Contents
Chapter 4 Contents
Deck Installation Deck Belt Routing and Tensioning Seat Installation
Chapter 7 Contents
Chapter 8 Contents
Tractor Decals 52 Deck Decals 44 Deck Decals Chapter 9 Contents
Chapter
Service Literature
General Information
Frequently Ordered Parts
Using this manual
Hardware Description Codes & Abbreviations
Standard Torques
ABBREVIATIONDESCRIPTION
Tractor Frame Rivet Nut Installation
Chapter 2 Contents
Idler Plate Rivet Nut Installation
Engine Guard Rivet Nut Installation Footrest Assembly
SERVICE
Tractor Frame Rivet Nut Installation
INDEX
DESCRIPTION
SERVICE
Idler Plate Rivet Nut Installation
INDEX
DESCRIPTION
SERVICE
Engine Guard Rivet Nut Installation
INDEX
DESCRIPTION
SERVICE
Footrest Assembly
INDEX
MFG. PART
365262 4/07
Chapter 3 Contents
Battery Installation Deck Lift Assembly Steering and Brake Assembly
Hydro Transmission Installation Towlink Installation
6 10
Battery Installation
TRACTOR FRAME
IDLER PLATE
Battery Installation
1. Used on mowers with Honda 18 & 20 HP engines
365262 4/07
Deck Lift Assembly
Deck Lift Assembly
1. Apply grease to zerks see owners manual
SERVICE
INDEX
Steering and Brake Assembly
3 29
365262 4/07
2. Includes 078386 FW and 784819 Retaining Ring
1. Includes two 2 of 768259 Ingus Bushing, #MFI-0810-05
3. Includes Item 1 781260 Steering Bar Grip
Steering and Brake Assembly
TRACTOR FRAME
Hydro Transmission Installation
PARKING PAWL
365262 4/07
Hydro Transmission Installation
1. Service parts for Left/Right Pump/Motor Combo
SERVICE
INDEX
ASSEMBLY
Towlink Installation
SERVICE
TRACTOR
Chapter 4 Contents
1 BLK 1 RED/BLK
Honda 18 & 20 HP Engine Installation
PART OF ENGINE
PUR TAN/RED
3. Connected to Item 11 784868 FasTrak wire harness
1. Part of Item 11 784868 FasTrak wire harness 2. Two wires
4. Torque to 45-48 ft-lb
5. Engine oil capacity 2.3 US qts. with filter, see engine manual
Honda 16 HP Engine Installation
2. Torque to 45-48 ft-lb
1. Part of item 11 786178 FasTrak 16 Honda Wire Harness
4. Engine speed High speed - 3450 ±50 RPM
Honda 16 HP Engine Installation
Briggs & Stratton 17.5 HP Engine Installation
2. Connected to Item 24 786186 FasTrak 17.5 HP B & S Wire Harness
1. Part of Item 24 786186 FasTrak 17.5 HP B & S Wire Harness
3. Torque to 45-48 ft-lb
4. Engine oil capacity 1.5 US qts. see engine manual
FROM NEGATIVE BATTERY TERMINAL
Kohler 18 & 20 HP Engine Installation
TO STARTER SOLENOID RED/BLK 6 FROM POSITIVE 5 BATTERY TERMINAL
TO STARTER
1. Included with engine
2. Part of item 3 792754 FasTrak Kohler wire harness
3. Torque to 45-48 ft-lb 4. Engine oil capacity 1.6 US qts
5. Engine speed 3600 ±50 RPM
6. Includes Items 31 through
4-10
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4-11
Fuel System Installation
4-12
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Fuel System Installation
1. Torque to 20 ft.-lbs 2. Supplied with new fuel tank
10a 20a
Instrument Panel Assembly/Installation
RIGHT SIDE
FUEL TANK
2. Used on CE models only
1. Part of 784868, 786186, 792754 or 786178 Tractor Wire Harness
Instrument Panel Assembly/Installation
SERVICE
Honda 18 & 20 HP Electrical Schematic
4-16
365262 4/07
Honda 18 & 20 HP Electrical Schematic
365262 4/07
4-17
Honda 16 HP Electrical Schematic
4-18
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Honda 16 HP Electrical Schematic
365262 4/07
4-19
Briggs & Stratton Electrical Schematic
4-20
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Briggs & Stratton Electrical Schematic
365262 4/07
4-21
Kohler Electrical Schematic
4-22
365262 4/07
Kohler Electrical Schematic
365262 4/07
4-23
365262 4/07
4-24
Front Wheel Assembly Front Wheel Breakdown-768044
Chapter 5 Contents
Drive Wheel Assembly-783134
Anti-Rollover Wheel Assembly-Honda and Briggs
1. Apply grease to zerks 2. Torque to 75 ft.-lbs
Front Wheel Assembly
3. Assemble with extended inner race down
SERVICE
768044
Front Wheel Breakdown-768044
1. Inflate tire to 8-10 psi
SERVICE
1. Inflate tire to 8-10 psi 2. Torque to 65 ft-lbs
Drive Wheel Assembly-783134
SERVICE
INDEX
SERVICE
Anti-Rollover Wheel Assembly-Honda and Briggs
TRACTOR FRAME
4 11 2
1. Includes Items 6 through
7. See Kohler engine installation for Kohler configuration
3. Used on18 & 20 HP Honda only 4. Used on 16 HP Honda only
5. Used on 16 HP Honda only 6. Used on 17.5 HP Briggs only
Chapter 6 Contents
44 Deck Pulley Assembly Blade Spindle Assembly Breakdown
52 Deck Assembly 52 Deck Pulley Assembly 44 Deck Assembly
10 19
52 Deck Assembly
14 13
365262 4/07
2. Includes items 12 through
1. Factory assembled in top hole for shipping purposes
4. Includes one each of
52 Deck Assembly
52 DECK SHOWN
52 Deck Pulley Assembly
1216
365262 4/07
3. Used on mowers with serial number prior to 02017202 FIG
1. Torque to 118 ft. lbs
52 Deck Pulley Assembly
SERVICE
5. Used on mowers with serial numbers between 02057459 and
365262 4/07
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365262 4/07
44 Deck Assembly
5. Includes one each of
3. Quantity of 3 on mowers with serial number prior to
44 Deck Assembly
SERVICE
44 Deck
44 Deck Pulley Assembly
4 20
6-10
SERVICE
44Deck Pulley Assembly
1. Torque to 118 ft. lbs
3. Used on mowers with serial number prior to 02017202 FIG
5. Used on mowers with serial numbers between 02057459 and
SERVICE
Blade Spindle Assembly Breakdown
365262 4/07
6-13
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6-14
Deck Installation Deck Belt Routing and Tensioning Seat Installation
Chapter 7 Contents
TRACTOR ASSEMBLY
Deck Installation
DECK ASSEMBLY
SERVICE
2. Route belt as shown
Deck Belt Routing and Tensioning
2. Service parts Michigan Seat
Seat Installation
3. Service parts Milsco Seat
1. Do not torque, Item 3 363507 Seat Support must pivot
Tractor Decals 52” Deck Decals 44 Deck Decals
Chapter 8 Contents
Tractor Decals
1413
365262 4/07
Tractor Decals
SERVICE
365262 4/07
INDEX
SERVICE
52 Deck Decals
365262 4/07
INDEX
SERVICE
44 Deck Decals
365262 4/07
INDEX
365262 4/07
Chapter 9 Contents
Maintenance & Adjustments Safety Precautions Maintenance Adjustments
365262 4/07
365262 4/07
Safe Maintenance & Adjustment Practices
MAINTENANCE & ADJUSTMENT SAFETY PRECAUTIONS
365262 4/07
Never use your hand
Safety and Instruction Decals
Using a ramp
365262 4/07
MAINTENANCE LOCATOR
MAINTENANCE
CHART
365262 4/07
Torque values
Introduction
Tires
Lubrication
Access to integrated pump/motor units
Battery
Hydraulic system
Fuse
Lower side plug Drain plug filter
Engine guard Jack stands
Breather hose Nipple
Fuel system
Bypass valve rod Right rod shown
Bypass valve rod shown in open position Slot
Bypass valve rod shown in closed position Slot
Bypass valve rod Right rod shown
Honda Fuel filter Figure 9-13A Briggs & Stratton Fuel filter
Belt replacement
Figure 9-13B Kohler Fuel filter Figure 9-13C Engine oil and filter
Fuel shutoff valve
Dipstick
Honda
Engine oil
filler tube
Engine Belt pulley
Mower blade maintenance
Mower blade removal
9-12
9-13
365262 4/07
Cutting Edge Twisted Blade Edge
Cutting Plane
365262 4/07
9-14
Seat adjustment
ADJUSTMENTS
Control lever adjustment
Introduction
Brake switch
Dampener spring housing Ball stud
Jam nut Jam nut Pump linkage rod Jam nut Steering dampener
Ball stud nut
Park brake switch adjustment
Park brake spring adjustment
adjusting
Hydraulic pump belt adjustment
5/16” bolt Adjuster Jam nut Hardware
Deck leveling and height adjustment
Deck lift threaded rod
Chains
Lift block
Deck lift
assist springs
1” 1” Deck lift rod
Index
Part Number Index
Part Numbers
Part
Page
Part
Part
Page
Page
Part
Part
Page
Page
Part
Part
Page