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Lawn Mower manual Briggs & Stratton Electrical Schematic, 365262 4/07, 4-21
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Lawn Mower
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Install
Service parts for Left/Right Pump/Motor Combo
Honda 18 & 20 HP Electrical Schematic
Belt replacement
Maintenance
Part of Item 11 784868 FasTrak wire harness 2. Two wires
Footrest Assembly
Adjustments
From Negative Battery Terminal
Engine RPM setting
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Image 43
Briggs & Stratton Electrical Schematic (786186)
365262 4/07
4-21
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Page 44
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Contents
P.O. Box
365262 Rev. 4/07
44 & 52 Deck Parts Manual
Hustler Turf Equipment
This spark ignition system complies with Canadian ICES-002
Chapter 4 Contents
Table of Contents
Chapter 2 Contents
Chapter 3 Contents
Tractor Decals 52 Deck Decals 44 Deck Decals Chapter 9 Contents
Chapter 7 Contents
Deck Installation Deck Belt Routing and Tensioning Seat Installation
Chapter 8 Contents
Frequently Ordered Parts
Service Literature
Chapter
General Information
ABBREVIATIONDESCRIPTION
Hardware Description Codes & Abbreviations
Using this manual
Standard Torques
Engine Guard Rivet Nut Installation Footrest Assembly
Chapter 2 Contents
Tractor Frame Rivet Nut Installation
Idler Plate Rivet Nut Installation
DESCRIPTION
Tractor Frame Rivet Nut Installation
SERVICE
INDEX
DESCRIPTION
Idler Plate Rivet Nut Installation
SERVICE
INDEX
DESCRIPTION
Engine Guard Rivet Nut Installation
SERVICE
INDEX
MFG. PART
Footrest Assembly
SERVICE
INDEX
365262 4/07
Battery Installation Deck Lift Assembly Steering and Brake Assembly
Chapter 3 Contents
Hydro Transmission Installation Towlink Installation
IDLER PLATE
Battery Installation
6 10
TRACTOR FRAME
Battery Installation
1. Used on mowers with Honda 18 & 20 HP engines
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Deck Lift Assembly
INDEX
1. Apply grease to zerks see owners manual
Deck Lift Assembly
SERVICE
3 29
Steering and Brake Assembly
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Steering and Brake Assembly
1. Includes two 2 of 768259 Ingus Bushing, #MFI-0810-05
2. Includes 078386 FW and 784819 Retaining Ring
3. Includes Item 1 781260 Steering Bar Grip
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Hydro Transmission Installation
TRACTOR FRAME
PARKING PAWL
INDEX
1. Service parts for Left/Right Pump/Motor Combo
Hydro Transmission Installation
SERVICE
TRACTOR
Towlink Installation
ASSEMBLY
SERVICE
Chapter 4 Contents
PUR TAN/RED
Honda 18 & 20 HP Engine Installation
1 BLK 1 RED/BLK
PART OF ENGINE
5. Engine oil capacity 2.3 US qts. with filter, see engine manual
1. Part of Item 11 784868 FasTrak wire harness 2. Two wires
3. Connected to Item 11 784868 FasTrak wire harness
4. Torque to 45-48 ft-lb
Honda 16 HP Engine Installation
Honda 16 HP Engine Installation
1. Part of item 11 786178 FasTrak 16 Honda Wire Harness
2. Torque to 45-48 ft-lb
4. Engine speed High speed - 3450 ±50 RPM
Briggs & Stratton 17.5 HP Engine Installation
4. Engine oil capacity 1.5 US qts. see engine manual
1. Part of Item 24 786186 FasTrak 17.5 HP B & S Wire Harness
2. Connected to Item 24 786186 FasTrak 17.5 HP B & S Wire Harness
3. Torque to 45-48 ft-lb
TO STARTER
Kohler 18 & 20 HP Engine Installation
FROM NEGATIVE BATTERY TERMINAL
TO STARTER SOLENOID RED/BLK 6 FROM POSITIVE 5 BATTERY TERMINAL
5. Engine speed 3600 ±50 RPM
2. Part of item 3 792754 FasTrak Kohler wire harness
1. Included with engine
3. Torque to 45-48 ft-lb 4. Engine oil capacity 1.6 US qts
4-10
6. Includes Items 31 through
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4-11
4-12
Fuel System Installation
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Fuel System Installation
1. Torque to 20 ft.-lbs 2. Supplied with new fuel tank
FUEL TANK
Instrument Panel Assembly/Installation
10a 20a
RIGHT SIDE
SERVICE
1. Part of 784868, 786186, 792754 or 786178 Tractor Wire Harness
2. Used on CE models only
Instrument Panel Assembly/Installation
4-16
Honda 18 & 20 HP Electrical Schematic
365262 4/07
365262 4/07
Honda 18 & 20 HP Electrical Schematic
4-17
4-18
Honda 16 HP Electrical Schematic
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Honda 16 HP Electrical Schematic
4-19
4-20
Briggs & Stratton Electrical Schematic
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Briggs & Stratton Electrical Schematic
4-21
4-22
Kohler Electrical Schematic
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Kohler Electrical Schematic
4-23
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4-24
Anti-Rollover Wheel Assembly-Honda and Briggs
Chapter 5 Contents
Front Wheel Assembly Front Wheel Breakdown-768044
Drive Wheel Assembly-783134
SERVICE
Front Wheel Assembly
1. Apply grease to zerks 2. Torque to 75 ft.-lbs
3. Assemble with extended inner race down
SERVICE
Front Wheel Breakdown-768044
768044
1. Inflate tire to 8-10 psi
INDEX
Drive Wheel Assembly-783134
1. Inflate tire to 8-10 psi 2. Torque to 65 ft-lbs
SERVICE
4 11 2
Anti-Rollover Wheel Assembly-Honda and Briggs
SERVICE
TRACTOR FRAME
5. Used on 16 HP Honda only 6. Used on 17.5 HP Briggs only
7. See Kohler engine installation for Kohler configuration
1. Includes Items 6 through
3. Used on18 & 20 HP Honda only 4. Used on 16 HP Honda only
44 Deck Pulley Assembly Blade Spindle Assembly Breakdown
Chapter 6 Contents
52 Deck Assembly 52 Deck Pulley Assembly 44 Deck Assembly
365262 4/07
52 Deck Assembly
10 19
14 13
52 Deck Assembly
1. Factory assembled in top hole for shipping purposes
2. Includes items 12 through
4. Includes one each of
365262 4/07
52 Deck Pulley Assembly
52 DECK SHOWN
1216
SERVICE
1. Torque to 118 ft. lbs
3. Used on mowers with serial number prior to 02017202 FIG
52 Deck Pulley Assembly
5. Used on mowers with serial numbers between 02057459 and
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44 Deck Assembly
SERVICE
3. Quantity of 3 on mowers with serial number prior to
5. Includes one each of
44 Deck Assembly
6-10
44 Deck Pulley Assembly
44 Deck
4 20
3. Used on mowers with serial number prior to 02017202 FIG
44Deck Pulley Assembly
SERVICE
1. Torque to 118 ft. lbs
5. Used on mowers with serial numbers between 02057459 and
6-13
Blade Spindle Assembly Breakdown
SERVICE
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6-14
Deck Installation Deck Belt Routing and Tensioning Seat Installation
Chapter 7 Contents
SERVICE
Deck Installation
TRACTOR ASSEMBLY
DECK ASSEMBLY
2. Route belt as shown
Deck Belt Routing and Tensioning
1. Do not torque, Item 3 363507 Seat Support must pivot
Seat Installation
2. Service parts Michigan Seat
3. Service parts Milsco Seat
Tractor Decals 52” Deck Decals 44 Deck Decals
Chapter 8 Contents
1413
Tractor Decals
365262 4/07
INDEX
SERVICE
Tractor Decals
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INDEX
52 Deck Decals
SERVICE
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INDEX
44 Deck Decals
SERVICE
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365262 4/07
Maintenance & Adjustments Safety Precautions Maintenance Adjustments
Chapter 9 Contents
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365262 4/07
Never use your hand
MAINTENANCE & ADJUSTMENT SAFETY PRECAUTIONS
Safe Maintenance & Adjustment Practices
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Using a ramp
Safety and Instruction Decals
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365262 4/07
MAINTENANCE
MAINTENANCE LOCATOR
CHART
Lubrication
Introduction
Torque values
Tires
Fuse
Battery
Access to integrated pump/motor units
Hydraulic system
Fuel system
Engine guard Jack stands
Lower side plug Drain plug filter
Breather hose Nipple
Bypass valve rod Right rod shown
Bypass valve rod shown in open position Slot
Bypass valve rod Right rod shown
Bypass valve rod shown in closed position Slot
Fuel shutoff valve
Belt replacement
Honda Fuel filter Figure 9-13A Briggs & Stratton Fuel filter
Figure 9-13B Kohler Fuel filter Figure 9-13C Engine oil and filter
filler tube
Honda
Dipstick
Engine oil
9-12
Mower blade maintenance
Engine Belt pulley
Mower blade removal
Cutting Plane
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9-13
Cutting Edge Twisted Blade Edge
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9-14
Introduction
ADJUSTMENTS
Seat adjustment
Control lever adjustment
Ball stud nut
Dampener spring housing Ball stud
Brake switch
Jam nut Jam nut Pump linkage rod Jam nut Steering dampener
Hydraulic pump belt adjustment
Park brake spring adjustment
Park brake switch adjustment
adjusting
Chains
Deck leveling and height adjustment
5/16” bolt Adjuster Jam nut Hardware
Deck lift threaded rod
1” 1” Deck lift rod
Deck lift
Lift block
assist springs
Part
Part Number Index
Index
Part Numbers
Page
Part
Page
Part
Page
Part
Page
Part
Page
Part
Page
Part