Manuals / Jackson / Kitchen Appliance / Dishwasher

Jackson CREW SERIES RACK CONVEYOR DISHMACHINES Table Of Contents, Speci ications, Instructions

Models: CREW 66 CREW 44 CREW 44S CREW SERIES RACK CONVEYOR DISHMACHINES CREW 66S

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Page 4

TABLE OF CONTENTS
Speci ications

Machine Dimensions	Page 6

Side Loader Dimensions	Page 10

Steam Booster Heater Dimensions	Page 11

Operating Parameters	Page 12

Notes Regarding Electrical Requirements	Page 13

Electrical Requirements	Page 14

Instructions

Installation Instructions	Page 17

Curtain Installation Instructions	Page 22

Operating Instructions	Page 23

Delime Instructions	Page 25

Maintenance

Troubleshooting	Page 26

Parts Section

Control Box Components	Page 27

Overloads	Page 29

Miscellaneous Electrical Components	Page 30

Wash Heater and Heater Shroud Assemblies	Page 31

Pump Suction Assembly	Page 32

Wash Heaters	Page 33

Door Assembly	Page 34

Pre‐Wash Door Assembly	Page 35

Wash Door Spring Assembly	Page 36

Plumbing Assembly, Main Water Inlet	Page 37

Wash Tank Fill Assembly	Page 38

Pre‐Wash Tank Fill Assemblies	Page 39

Wash Manifold and Arm Assembly	Page 40

Pre‐Wash Manifold and Arm Assemblies	Page 42

Rinse Assembly	Page 44

Pawl Bar Assembly	Page 46

Pawl Bar Bracket Assembly	Page 47

Pawl Bar Gutter Assembly

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Jackson CREW SERIES RACK CONVEYOR DISHMACHINES, CREW 66S Table Of Contents, Speci ications, Instructions, Maintenance

Contents

INSTALLATION MANUAL FOR EXPORT UNITS SERVICE MANUAL FOR DOMESTIC UNITSTECHNICAL MANUAL CREW SERIES RACK CONVEYOR DISHMACHINES With WISR TMPage Revision RevisionMade By Applicable ECNsTABLE OF CONTENTS MaintenanceSpeci ications InstructionsTABLE OF CONTENTS CONTINUED Electrical Diagrams and SchematicsMaintenance & Repair Centers Parts Section ContinuedTechnical Manual 07610‐003‐78‐18 MACHINE DIMENSIONS 44” Left to RightPage Created 06‐30‐2011 Revised N/A Technical Manual 07610‐003‐78‐18 MACHINE DIMENSIONS 44” Right to Left NOTE MACHINE DIMENSION 66” Left to Right Technical Manual 07610‐003‐78‐18Technical Manual 07610‐003‐78‐18 MACHINE DIMENSION 66” Right to Left REDUCED BY THE ADDITION OF OPTIONALTechnical Manual SIDE LOADER DIMENSIONS SIDE-LOADER23 R-L UNHOODED SIDE-LOADER 23 L-R UNHOODEDTechnical Manual STEAM BOOSTER HEATER DIMENSIONS BOOSTER HEATER STEAM CONSUMPTIONTechnical Manual 07610‐003‐78‐18 Operating Parameters Page Created 05‐04‐2010 Revised 02‐25‐2011Available Electrical Characteristics ∙ 208 volt, 60 Hz, single phase Technical Manual 07610‐003‐78‐18Notes Regarding Electrical Requirements Available Wash Tank HeatersTechnical Manual 07610‐003‐78‐18 Electrical Requirements for 44” Units 44” with 15 kW Wash Heater44” with 18 kW Wash Heater 44” SteamTechnical Manual 07610‐003‐78‐18 Electrical Requirements for 66” Units 66” with 18 kW Wash Heater66” Steam Page Created 02‐25‐2011 Revised N/AElectrical Requirements for Booster Tanks 40 F Rise ‐ 12 KW Booster Technical Manual 07610‐003‐78‐1870 F Rise ‐ 18 KW Booster Technical Manual 07610‐003‐78‐18 INSTALLATION INSTRUCTIONS Technical Manual 07610‐003‐78‐18 INSTALLATION INSTRUCTIONS CONTINUED CUITTechnical Manual 07610‐003‐78‐18 INSTALLATION INSTRUCTIONS CONTINUED Technical Manual 07610‐003‐78‐18 INSTALLATION INSTRUCTIONS CONTINUED DETERGENT INJECTION POINT ANOTHER BULKHEAD PLUGTechnical Manual 07610‐003‐78‐18 INSTALLATION INSTRUCTIONS CONTINUED FROM DOOR SWITCHWIRE TO ALLOW FOR TABLE LIMIT SWITCHTechnical Manual 07610‐003‐78‐18 CURTAIN INSTALLATION INSTRUCTIONS 44” Left to Right44” Right to Left 66” Right to LeftTechnical Manual 07610‐003‐78‐18 OPERATION INSTRUCTIONS Technical Manual 07610‐003‐78‐18 OPERATION INSTRUCTIONS CONTINUED Technical Manual 07610‐003‐78‐18 DELIME INSTRUCTIONS Technical Manual TROUBLESHOOTING LIGHT CONFIGURATIONLIGHT CONFIGURATION PLC1Technical Manual PARTS SECTION CONTROL BOX COMPONENTS Description Technical Manual PARTS SECTION CONTROL BOX COMPONENTS CONTINUEDPart Number Blue Selector switch should be set to H for manual resetBlue Selector switch should be set to H for manual resetDescription Technical Manual PARTS SECTION MISCELLANEOUS ELECTRICAL COMPONENTSPart Number Description Technical Manual PARTS SECTION WASH HEATER & HEATER SHROUD ASSEMBLIESPart Number Technical Manual PARTS SECTION PUMP SUCTION ASSEMBLY USED ON PRE-WASH TANKS AND ALL STEAM HEATED TANKSDescription Part NumberPHASE Technical Manual PARTS SECTION WASH HEATERSVOLTAGE PART NUMBERDescription Technical Manual PARTS SECTION DOOR ASSEMBLYPart Number Description Technical Manual PARTS SECTION PRE-WASH DOOR ASSEMBLY 22”Part Number Technical Manual PARTS SECTION DOOR SPRING ASSEMBLY OVERALL ASSEMBLY05700-003-77-49 DescriptionDescription Technical Manual PARTS SECTION PLUMBING ASSEMBLY, MAIN WATER INLETPart Number Technical Manual PARTS SECTION WASH TANK FILL ASSEMBLY The hose from the Main WaterInlet Plumbing connects to this solenoid valve. See page37Technical Manual PARTS SECTION PRE-WASH TANK FILL ASSEMBLIES STANDARD PRE-WASH FILL PLUMBING PRE-WASH FILL PLUMBING WITHOPTIONAL COLD WATER FILL DescriptionTechnical Manual PARTS SECTION WASH MANIFOLD AND ARM ASSEMBLY Mechanical Pump Seal 05330-002-34-22PARTS SECTION WASH MANIFOLD AND ARM ASSEMBLY CONTINUED PUMP & MOTOR ASSEMBLYTechnical Manual DescriptionPRE-WASH PRE-WASHTechnical Manual PARTS SECTION PRE-WASH MANIFOLD AND ARM ASSEMBLIES PARTS SECTION PRE-WASH MANIFOLD AND ARM ASSEMBLY CONTINUED PUMP & MOTOR ASSEMBLYTechnical Manual DescriptionTechnical Manual PARTS SECTION RINSE ASSEMBLY RINSE INJECTOR CONNECTIONSELBOW, 90 DEGREE 1/2 STREET BRASS Technical Manual PARTS SECTION PAWL BAR ASSEMBLIES DescriptionPart Number TYPICAL PAWL DOG WITH HARDWAREDescription Technical Manual PARTS SECTION PAWL BAR BRACKET ASSEMBLYPart Number Description Technical Manual PARTS SECTION PAWL BAR GUTTER ASSEMBLYPart Number Technical Manual PARTS SECTION RACK PADDLE ASSEMBLY ENTIRE ASSEMBLYDescription Part NumberENTIRE ASSEMBLY L‐R ENTIRE ASSEMBLY R‐LTechnical Manual PARTS SECTION RINSE PADDLE ASSEMBLIES DescriptionTechnical Manual PARTS SECTION DRAIN ASSEMBLY PARTS THIS CONFIGURATION ISTHIS CONFIGURATION IS USED FOR THE 66” UNIT WASH TANK DescriptionTechnical Manual PARTS SECTION COVERS, GUARDS AND PANELS DRIVE MOTOR GUARD 05700-003-79-45Technical Manual PARTS SECTION BRACKETS Technical Manual PARTS SECTION MISCELLANEOUS PARTS Description Technical Manual PARTS SECTION VENTILATION COWL PARTSPart Number Technical Manual PARTS SECTION VENTILATION COWL FOR UNHOODED SIDE-LOADER OPTIONDescription Part NumberTechnical Manual PARTS SECTION DRIVE ASSEMBLY Page Created 05‐04‐2010 Revised N/ATechnical Manual PARTS SECTION DRIVE ASSEMBLY DescriptionPart Number HUB, DRIVEREFLECTED IN THE PARTS LIST Technical Manual PARTS SECTION SIDE LOADERSILLUSTRATION DEPICTS A 23” RIGHT TO LEFT UNHOODED SIDE-LOADERREFLECTED IN THE PARTS LIST Technical Manual PARTS SECTION SIDE LOADERS CONTINUEDILLUSTRATION DEPICTS A 23” RIGHT TO LEFT UNHOODED SIDE-LOADERTechnical Manual PARTS SECTION SIDE LOADERS CONTINUED DescriptionPart Number TUB WELDMENT, 23” SIDE‐LOADER L‐RDescription Technical Manual PARTS SECTION SIDE LOADER DRIVE LINKAGEPart Number Technical Manual PARTS SECTION STEAM HEATING COIL ASSEMBLY DescriptionPart Number Page Created 02‐25‐2010 Revised N/ASCHEMATIC REFER TO THE BOOSTER HEATER SCHEMATIC PAGES FOR PART NUMBER Technical Manual PARTS SECTION BOOSTER HEATER OPTION ELECTRICDescription Part NumberDescription Technical Manual PARTS SECTION STEAM BOOSTER HEATER OPTIONPart Number Description Technical Manual PARTS SECTION STEAM BOOSTER HEATER OPTION CONTINUEDPart Number USE THIS SCHEMATIC FOR THE FOLLOW‐ ING BOOSTER HEATER OPTIONS Technical Manual 07610‐003‐78‐18 BOOSTER HEATER SCHEMATIC 3‐PHASEBOOSTER HEATER SCHEMATIC 1‐PHASE 12kW USE THIS SCHEMATIC FOR THE FOLLOW‐ ING BOOSTER HEATER OPTIONSTechnical Manual 07610‐003‐78‐18 BOOSTER HEATER SCHEMATIC 1‐PHASE 18kW USE THIS SCHEMATIC FOR THE FOLLOW‐ ING BOOSTER HEATER OPTIONSTechnical Manual 07610‐003‐78‐18 Technical Manual 07610‐003‐78‐18 STEAM BOOSTER HEATER SCHEMATIC Page Created 06‐30‐2011 Revised N/ADescription Technical Manual 07610‐003‐78‐18 TEMPERATURE BOARDPart Number Technical Manual 07610‐003‐78‐18 SCHEMATIC, PHOTOCELL TABLE LIMIT SWITCH OPTIONPLC1 Technical Manual 07610‐003‐78‐18 SCHEMATIC, 44” ELECTRICALLY HEATED 208/230/460 VOLT, 60 HZ, 3 PHASEPage Created 05‐04‐2010 Revised N/A Technical Manual 07610‐003‐78‐18 SCHEMATIC, 44” ELECTRICALLY HEATED 208/230 VOLT, 60 HZ, 1 PHASEPage Created 05‐04‐2010 Revised N/A Technical Manual 07610‐003‐78‐18 SCHEMATIC, 44” STEAM HEATED 208/230/460 VOLT, 60 HZ, 3 PHASEPage Created 02‐25‐2011 Revised N/A Technical Manual 07610‐003‐78‐18 SCHEMATIC, 44” STEAM HEATED 208/230 VOLT, 60 HZ, 1 PHASEPage Created 02‐25‐2011 Revised N/A Technical Manual 07610‐003‐78‐18 SCHEMATIC, 66” ELECTRICALLY HEATED 208/230/460 VOLT, 60 HZ, 3 PHASEPage Created 02‐25‐2011 Revised N/A Technical Manual 07610‐003‐78‐18 SCHEMATIC, 66” ELECTRICALLY HEATED 208/230 VOLT, 60 HZ, 1 PHASEPage Created 02‐25‐2011 Revised N/A Technical Manual 07610‐003‐78‐18 SCHEMATIC, 66” STEAM HEATED 208/230/460 VOLT, 60 HZ, 3 PHASEPage Created 02‐25‐2011 Revised N/A Technical Manual 07610‐003‐78‐18 SCHEMATIC, 66” STEAM HEATED 208/230 VOLT, 60 HZ, 1 PHASEPage Created 02‐25‐2011 Revised N/A Technical Manual 07610‐003‐78‐18 MAINTENANCE & REPAIR CENTERS Page Created 07‐06‐2011 Revised N/ATechnical Manual 07610‐003‐78‐18 MAINTENANCE & REPAIR CENTERS 800‐727‐8710800‐372‐6066 800‐747‐3326Technical Manual 07610‐003‐78‐18 MAINTENANCE & REPAIR CENTERS Page Created 07‐06‐2011 Revised N/ATechnical Manual 07610‐003‐78‐18 MAINTENANCE & REPAIR CENTERS Page Created 07‐06‐2011 Revised N/ATechnical Manual 07610‐003‐78‐18 MAINTENANCE & REPAIR CENTERS Page Created 07‐06‐2011 Revised N/ATechnical Manual 07610‐003‐78‐18 MAINTENANCE & REPAIR CENTERS W223 N735 SARATOGA DRIVE WAUKESHA, WI 262 650‐6666 800 279‐9946