Pressurized Combustion Chamber System
Operational Checklist
1.Manifold gasket properly sealed.
2.Viewport not damaged or cracked.
3.Combustion chamber free of debris and undamaged.
4.Manifold component block properly installed.
5.No leaks at manifold connection.
6.Manifold door screws securely tightened.
PROBLEM
NO HOT WATER
POSSIBLE CAUSE(S)
1.Transformer unplugged.
2.No power at outlet.
3.Thermostat defective.
4.Air Intake Chamber Fan defective.
5.Pressure Switch defective.
6.Gas Valve/Thermostat Switch in "OFF POSITION".
CORRECTIVE ACTION
1.Plug transformer back into 120 VAC. outlet.
2.Repair service to outlet.
3.Replace Thermostat.
4.Replace Air Intake Chamber Fan Assembly.
5.Replace Pressure Switch Assembly.
6.Move Gas Valve/Thermostat Switch to "ON POSI-
TION".
INSUFFICIENT HOT WATER
SLOW HOT WATER
RECOVERY
WATER TOO HOT
1. | Thermostat | set too tow. | 1. | Set temperature | control | higher. |
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2. | Thermostat | defective. | 2. | Replace | thermostat. |
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3. | Heater | undersized. | 3. | Reduce | hot water | use. |
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4. | Low gas pressure. | 4. | Contact | dealer. |
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5. | Incoming | water is unusually cold. | 5. | Allow | more time for | heater to reheat. |
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6. | Leaking | hot water pipes or fixtures. | 6. | Have | plumber check | and repair | leaks. |
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1. | Low gas pressure. | 1. | Check with gas utility company. |
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2. | Improper | calibration. | 2. | Replace | thermostat. |
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3. | Thermostat | set too tow. | 3. | Turn temperature |
| dial to desired | setting. |
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4. | Water | heater | too small. | 4. | Install | adequate | heater. |
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5. | Wrong | piping | connections. | 5. | Correct | tube | must be | in cold | inlet. | ||||||
6. | Wasted | hot water. | 6. | Advise | customer. |
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1. | Thermostat | set too high. |
| Set temperature | control | lower. |
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1. | Dirt in burner | ports. | 1. | Turn off | heater and gas, | clean burner head. | |||||||||
2. | Combustion |
| air path restricted. | 2. | Check | intake venting | arrangements for | obstruc- | |||||||
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BURNER FLAME
YELLOW- LAZY
BURNER FLAME FLOATS AND LIFTS OFF PORTS
COMBUSTION ODORS
3.Not enough dilution air for proper com- bustion.
4.Main burner line clogged.
5.Obstruction in main burner orifice.
6.Burner flame too high.
7.Flame burns at orifice/thermostat not functioning properly.
8.Low gas pressure.
1.Orifice too large/wrong orifice.
2.High gas pressure.
3.Water heater flue or vent system blocked.
4.Cold drafts.
1.Insufficient secondary air.
3.Check intake venting arrangements for obsruc- tions.
4.Clean, locate source and correct.
5.Clean or replace orifice.
6.Check orifice and replace if necessary.
7.Replace thermostat
8.Check with gas utility company.
1.Replace with
2.Check with gas utility company.
3.Clean flue and
4.Locate source and correct.
1, Provide ventilation to water heater. Check flue.
2. | Water | heater flue or vent system | 2. | Clean, locate | source and correct. |
| blocked. |
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3. | Heater | installed in a confined area. | 3. | Provide fresh | air ventilation. |
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