PROBLEMS
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| PROBLEM |
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| POSSIBLE CAUSE |
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| WHAT TO DO |
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| 20. Wire feed speed is consistent |
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| a.Defective gearbox ratio sensing |
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| a. Remove control board plug from |
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| and adjustable, but operates at the |
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| or control board. |
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| J5. Check that if you have a high |
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| wrong speed. |
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| speed Wire Feed Unit that you have |
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| continuity between plug P5 pins 4 |
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| and 6. Likewise if you have a |
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| standard speed Wire Feed Unit you |
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| should not have continuity between |
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| P5 pins 4 and 6. If the continuity test |
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| fails, refer to wiring diagram and |
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| correct the problem in the J13 to J5 |
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| jumper sensing system. Otherwise |
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| replace control board. |
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| 21. Display shows any of the |
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| following: |
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| HI |
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| a. Voltmeter function is selected |
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| a. Normal operation. Voltmeter only |
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| and arc voltage is > 80V DC. |
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| reads |
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| - - - |
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| a. |
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| a. |
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| disabled. |
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| speed. To |
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| simply press the increase arrow key. |
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| HXX |
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| a. See problem 5 or see section on |
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| a. XX indicates time in seconds |
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| Safety Precautions. |
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| before unit will automatically reset. |
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| Er |
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| a. EEPROM error. |
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| a. Parameter recalled at |
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| was out of range. Press any key |
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| to reset. Check all settings before |
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| proceeding to weld. If this |
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| condition persists then replace |
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| control PC board. (See Procedure |
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| for Replacing PC boards.) |
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| EXX |
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| a. Where XX is a number from |
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| a. Turn off power to feeder. Wait 5 |
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| seconds. Turn power back on. If |
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| EXX is displayed again then |
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| replace control PC board. (See |
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| Procedure for Replacing PC |
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| boards.) |
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| EP |
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| a. EPROM checksum error. |
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| a. Turn off power to feeder. Wait 5 |
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| seconds. Turn power back on. If |
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| EP is displayed again then replace |
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| EPROM assembly. If problem still |
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| persists then replace Control PC |
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| board . (See Procedure for |
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| Replacing PC boards.) |
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| uP |
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| a. Microprocessor RAM error. |
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| a. Turn off power to feeder. Wait 5 |
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| seconds. Turn power back on. If |
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| uP is displayed again, then |
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| replace control PC board. (See |
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| Procedure for Replacing PC |
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| boards.) |
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– 35 –