Lincoln Electric IM559 manual Table of Contents

		TABLE OF CONTENTS			vi
				Page
	Installation		Section A
	Technical Specifications			A-1
	GeneralDescription			A-2
	Recommended Processes and Equipment			A-2
	Standard Features			A-2, A-3
	Keypad and Display Description			A-4
	Safety Precautions			A-5
	Installation of the Synergic 7F Components			A-5
	Mounting the Wire Feed Unit (K679-1 or -2)			A-5
	Mounting the Control Box (K678-2)			A-5
	Connecting Wire Feed Unit to Control Box			A-5
	Electrode Routing			A-5
	Wire Feed Drive Roll and Guide Tube Kits			A-6
	Standard 4-Roll Kits (KP655 and KP656)			A-6
	Gun and Cable Assemblies With Standard L.E. Connection		.................................	A-7
	GMAW Guns			A-7
	Innershield Guns			A-7
	Gun Cable Connection			A-7
	Gun and Cable AssembliesWith Fast-Mode Connection			A-7
	GMAW Guns			A-7
	Gun Cable Connections: Wire Feeder to Gun			A-8
	Synergic 7F Water Connections			A-8
	GMAW Shielding Gas			A-8
	Gas Guard Regulator			A-8
	Electrical Installation			A-9
	Optional Features Installation			A-10
Operation			Section B
	Safety Precautions			B-1
	Duty Cycle			B-1
	Keypad Setup and Operation		B-1. B-2, B-3
	Procedure Selection Switch			B-4
	Dual Procedure Remote Control (K1449-1)			B-4
	Wire Reel Loading			B-5, B-6
	Idle Roll Pressure Setting			B-7
	Gas Guard Regulator Setting			B-7
	Making a Weld			B-8
	Wire Reel Changing			B-8
	Wire Feed Overload Protection			B-8
	Explanation of Prompting and Error Messages			B-9
	Accessories		Section C
	Optional Features			C-1
	Maintenance		Section D
	Safety Precautions			D-1
	Routine Maintenance			D-1
	Periodic Maintenance			D-1
	Troubleshooting		Section E
	Safety Precautions			E-1
	Troubleshooting Guide		E-2 thru E-11
	Procedure for Replacing PC Boards			E-12
	Gun Cable Connector Requirements to Permit Proper Connection to Synergic 7F Wire Feed Units			E-12
	Diagrams		Section F
	Wiring			F-1
	Input Connection			F-2
	Dimension Prints			F-3 - F-4
	Parts Lists			P-266