Lincoln Electric IM559

NOTES

SYNERGIC 7F & FH

Contents

Main Synergic 7F and Synergic 7FH OPERATORS MANUAL IM559 Safety Depends on You NRTL/C FOR ENGINE powered equipment. i ELECTRIC AND MAGNETIC FIELDS may be dangerous ii ARC RAYS can burn. ELECTRIC SHOCK can kill. FUMES AND GASES can be dangerous. FOR ELECTRICALLY powered equipment. CYLINDER may explode if damaged. iii WELDING SPARKS can cause fire or explosion. iv PRCAUTIONS DE SRET PRCAUTIONS DE SRET POUR LES MACHINES SOUDER TRANSFORMATEUR ET REDRESSEUR vv Thank You Please Examine Carton and Equipment For Damage Immediately On-Line Product Registration vi TABLE OF CONTENTS A-1 A-1 INSTALLATION TECHNICAL SPECIFICATIONS SYNERGIC 7F ANDSYNERGIC 7FH A-2 GENERAL DESCRIPTION STANDARD FEATURES Wire Feed Features: RECOMMENDED PROCESSES AND EQUIPMENT A-3 Control Features: A-4 V KEYPAD AND DISPLAY DESCRIPTION A-5 A-5 INSTALLATION OF THE SYNERGIC 7F COMPONENTS A-6 A-6 Wire Feed Drive Roll and Guide Tube Kits PROCEDURE TO INSTALL DRIVE ROLL AND GUIDE TUBES Standard 4-Roll Kits (KP655 and KP656) A-7 Gun and Cable Assemblies with Standard L. E. Connections Gun Cable Connection: Gun and Cable Assemblies with Fast-Mate Connections A-8 A-8 Gun Cable Connections: Wire Feeder to Gun Synergic 7F Water Connections (for Water-Cooled Guns) GMAW Shielding Gas A-9 ELECTRICAL INSTALLATION A-10 OPTIONAL FEATURES INSTALLATION B-1 OPERATING INSTRUCTIONS KEYPAD SETUPAND OPERATION B-2 V B-3 V B-4 Procedure Selector Switch Dual Procedure Remote Control (K1449-1 4-Step Trigger Mode Selection Memory Ammeter Selection B-5 Wire Reel Loading - Readi-Reels and Spools (Using K162H Spindle Kit with 2 (51mm) spindle) To Mount 10 to 44 lb (4.5-20kg) Spool (12/300mm Diameter): Feeding Electrode and Brake Adjustment B-6 Feeding Electrode To Mount a 50-60lb (22.7-27.2kg) Coil: B-7 Idle Roll Pressure Setting Gas Guard Regulator Setting Wire Loading of 13-14lb (6kg) Innershield Coils B-8 Making a Weld Wire Reel Changing Wire Feed Overload Protection B-9 Explanation of Prompting and Error Messages C-1 ACCESSORIES C-1 WIRE REEL ASSEMBLY: SPINDLE ADAPTERS: OPTIONAL FEATURES ACCESSORIES C-2 READI-REEL ADAPTERS: GUN AND CABLE ASSEMBLIES: D-1 MAINTENANCE D-1 Wire Reel Mounting - 50 (22.7kg) and 60lb (27.2kg) Coils Wire Reel Mounting - Readi-Reels and 10 through 30lb (4.5-14kg) Spools Avoiding Wire Feeding Problems TROUBLESHOOTING GUIDE E-2 E-3 E-4 E-5 E-6 E-7 E-8 E-9 E-10 E-11 E-12 Procedure for Replacing PC Boards ELECTRIC SHOCK Gun Cable Connector Requirements to Permit Proper Connection to Wire Feed Units Switch Requirements F-1 WIRING DIAGRAM SYNERGIC 7F ** * *** INPUT CONNECTION DIAGRAM F-2 CONNECTION ELECTRODE ELECTRODE TO WORK CONTROL BOX DIMENSION PRINT F-3 M17740 F-4 WIRE FEED UNIT DIMENSION PRINT F-4 L9777 Page Page AVISO DE PRECAUCION ATTENTION WARNUNG ATENO AVISO DE PRECAUCION ATTENTION WARNUNG ATENO