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Lincoln Electric
IM559
manual
Synergic 7F & FH
Models:
IM559
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Troubleshooting
Install
DIAGRAMSF-1
Faulty remote control kit
Wire Feed Features
Maintenance
Or there may be a problem with
Accessories
Connector J4 on control PC
Procedure Selector Switch
Page 47
Image 47
NOTES
SYNERGIC 7F & FH
Page 46
Page 48
Page 47
Image 47
Page 46
Page 48
Contents
Synergic 7F and Synergic 7FH
Mar ‘95
Safety
Electric Shock can kill
Iii
Welding Sparks can cause fire or explosion
Mar. ‘93
Précautions DE Sûreté
On-Line Product Registration
Please Examine Carton and Equipment For Damage Immediately
Table of Contents
Model
Installation
Type K678-2 K679-1 K679-2 Wire Speed Range
Recommended Processes and Equipment
Standard Features
Wire Feed Features
General Description
Control Features
Y P a D a N D D I S P L a Y Description
Mounting the Control Box K678-2
Safety Precautions
Connecting Wire Feed Unit to Control Box
Electric Shock can kill
Aluminum Wire Sizes
Procedure to Install Drive Roll and Guide Tubes
Wire Feed Drive Roll and Guide Tube Kits
Steel Wire Sizes Roll
Innershield Guns
Gun and Cable Assemblies with Standard L. E. Connections
Gun Cable Connection
Gmaw Guns
Cylinder may explode if damaged
Gun Cable Connections Wire Feeder to Gun
Synergic 7F Water Connections for Water-Cooled Guns
Gmaw Shielding Gas
60% Duty Cycle Up to 100 ft Length 30m
Electrical Installation
Work Cable
Current
Electrical Installation section for instructions
Optional Features Installation
K648, K649 or K642 Input Cable Assembly See
Operating Instructions
Power-Down Save
Mode Selection
Operation
Display Control Keys
Timer/Crater Select key enables
4-step with crater fill
Procedure Selector Switch
Memory Ammeter Selection
To Mount 10 to 44 lb 4.5-20kg Spool 12/300mm Diameter
Feeding Electrode and Brake Adjustment
Feeding Electrode
To Mount a 50-60lb 22.7-27.2kg Coil
Gas Guard Regulator Setting
Wire Loading of 13-14lb 6kg Innershield Coils
Idle Roll Pressure Setting
Making a Weld
Wire Reel Changing
Wire Feed Overload Protection
Explanation of Prompting Error Messages
Optional Features
Accessories
READI-REEL Adapters
Maintenance
Maintenance
Troubleshooting Guide
Troubleshooting
Tions in control cable
Trouble shooting information
Replace contact tip
Replace
Welding
Ing and gas flow rate is proper
Ing
Control PC board see Procedure for
No control of wire feed
Ters on wire feeder display do not
Defective wire feed motor tach or
Or there may be a problem with
Wire feed motor runs and solenoid Power source is defective
Wiring harness or Control PC
Speed does not change when Run-in and weld speeds are set
Remote control kit must be used
Meters on wire feeder display do
Not match those on power
Problem with wire feeder harness
Troubleshooting
Faulty local dual procedure switch
Dure switch Be connected
Between procedures a and B
Display. If not, refer to Problem
Faulty communication between
Local dual procedure switch
Dual procedure switch is used to
Switch between procedures a
Bad
Breaker at power source is blown
Or tripped
Circuit breaker Display or Control PC board is
X8 on Control PC board is faulty
See Problem 5 or see Section on
Cedure for replacing PC boards Eprom checksum error
Onds. Turn power back on. If EP is
Switch Requirements
Procedure for Replacing PC Boards Electric Shock can kill
Control P.C Board
DIAGRAMSF-1
Input Connection Diagram
Diagrams
Print
Wire Feed Unit Dimension Print
Synergic 7F & FH
Synergic 7F & FH
Precaucion
Warnung
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