Lincoln Electric IM586-B manual Table of Contents

vi TABLE OF CONTENTS vi

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	Installation	Section A
	Technical Specifications	A-1
	General Description	A-2
	Recommended Processes and Equipment	A-2
	Installation of the STT-10 Boom Mount Wire Feeder Components	......................................A-2
	Mounting the 10 Series Wire Drive Unit	A-2
	Mounting Synergic 7F Wire Drive Unit	A-3
	Mounting the STT-10 Control Box	A-3
	Connecting Wire Drive Unit to Control Box	A-3
	Electrode Routing	A-4
	Wire Drive Speed Range Selection	A-4
	Control Speed Range Setting	A-4
	10 Series Wire Drive Ratio Selection	A-4
	Wire Feed Drive Roll Kits	A-5
	Procedure to Install Drive Roll and Guide Tubes	A-5
	Synergic 7F Wire Drive 4-Roll Kits (KP655 and KP656)	A-5
	10 Series Wire Drive Roll Kit Installation (KP1505)	A-5
	Gun Connection-General	A-6
	Gun and Cable Assemblies with Standard Connection	A-6
	GMAW Guns	A-6
	Gun Cable Connection with Standard Connection	A-6
	Gun and Cable Assemblies with Fast-Mate Connection	A-6
	GMAW Guns	A-6
	Gun Cable Connection with Fast-Mate Connection	A-7
	Water Connections (For Water Cooled Guns)	A-7
	10 Series Wire Drives	A-7
	Synergic 7F Drives (K679)	A-7
	GMAW Shielding Gas	A-7
	Gas Guard Regulator	A-7
	Electrical Installation	A-8
	Input Cable: STT-10 Control to Power Source	A-8
	Work Cable	A-8
	Optional Features Installation	A-9
	Boom and Bench Conversions	A-9
Operation		Section B
	Safety Precautions	B-1
	Duty Cycle	B-1
	STT-10 Control DIP Switch Setup	B-1
	Keypad and Display Operation	B-4
	Wire Reel Loading	B-6
	Feeding Electrode and Brake Adjustment	B-7
	Drive Roll Pressure Setting	B-7
	Procedure for Setting Angle of Feedplate	B-8
	Gas Guard Regulator Setting	B-8
	Making a Weld	B-8
	Wire Reel Changing	B-9
	Wire Feed Overload Protection	B-9
	Grounding Lead Protector	B-9
	Explanation of Prompting and Error Messages	B-9
	Accessories	Section C
	Drive Roll and Guide Tube Kits	C-1
	Other Optional Features	C-2 thru C-4
	Maintenance	Section D
	Safety Precautions	D-1
	Routine Maintenance	D-1
	Avoiding Wire Feeding Problems	D-1
	Periodic Maintenance	D-1
	Procedure for Removing Feedplate from Wire Feeder	D-1
	Troubleshooting	Section E

Safety Precautions	E-1
Troubleshooting Guide	E-2 thru E-6
Procedure for Replacing PC Boards	E-7