Lincoln Electric 3200HD, IM759 ACCESSORIES

C-1

ACCESSORIES

C-1

OPTIONAL ACCESSORIES

1. K664-2 Aluminum Feeding Kit — This kit

required for welding with .035 Aluminum wire.

Included with this kit are a drive roll, liner and con-

tact tip. It is important when changing between

welding with steel wire and aluminum to

exchange these components due to the lubri-

cant applied to steel wire. Failure to do so may

result in contaminated welds when welding alu-

minum.

2. KP665-045C Drive Roll – Optional — Knurled

drive roll for feeding .035 (0.9 mm) diameter flux-

cored electrode.

3. K520 Utility Cart — Designed to transport the

Lincoln family of small welders. Has provisions for

mounting a single gas cylinder. Has front casters

and large rear wheels. Handle height is easily

adjustable. Bottom tray provided for tools and

accessories. Easy assembly required; takes less

than 15 minutes.

4.K586-1 Deluxe Adjustable Gas Regulator &

Hose Kit

Accommodates CO2or mixed Gas Cylinders.

WELD-PAK 3200HD

Contents

Main WELD-PAK 3200HD OPERATORS MANUAL IM759 Safety Depends on You Date of Purchase: Serial Number: Code Number: Model: Where Purchased: FOR ENGINE powered equipment. i ELECTRIC AND MAGNETIC FIELDS may be dangerous CALIFORNIA PROPOSITION 65 WARNINGS TheAbove For Diesel Engines TheAbove For Gasoline Engines ii ARC RAYS can burn. ELECTRIC SHOCK can kill. FUMES AND GASES can be dangerous. FOR ELECTRICALLY powered equipment. CYLINDER may explode if damaged. iii WELDING SPARKS can cause fire or explosion. iv PRCAUTIONS DE SRET PRCAUTIONS DE SRET POUR LES MACHINES SOUDER TRANSFORMATEUR ET REDRESSEUR Thank You vv Please Examine Carton and Equipment For Damage Immediately vi MASTER TABLE OF CONTENTS FOR ALLSECTIONS TECHNICAL SPECIFICATIONS WELD-PAK 3200HD A-2 SAFETY PRECAUTIONS IDENTIFY AND LOCATE COMPONENTS A-3 Work Clamp Installation SELECT SUITABLE LOCATION STACKING TILTING OUTPUT CONNECTIONS Work Cable Installation GAS CONNECTION GUN INSTALLATION A-5 A-6 INPUT CONNECTIONS CODE REQUIREMENTS FOR INPUT CONNECTIONS Requirements For Rated Output A-7 UNDERCARRIAGE ASSEMBLY CYLINDER may explode if damaged. B-1 Read entire operation section before operating the WELD-PAK 3200HD. ELECTRIC SHOCK can kill. FUMES AND GASES can be dangerous. WELDING SPARKS can cause fire or explosion. GENERAL DESCRIPTION RECOMMENDED PROCESSES OPERATIONALCONTROLS DESIGN FEATURES B-2 OFF ON WIRE SPEED ARC VOLTS B-3 WELDING OPERATIONS SEQUENCE OF OPERATION B-4 B-5 PROCESS GUIDELINES B-6 CHANGING MACHINE OVER TO FEED OTHER WIRE SIZES WELDING WITH GMAW (MIG) WELDING WITH FCAW (Innershield) OVERLOAD PROTECTION B-7 LEARNING TO WELD THE ARC-WELDING CIRCUIT THE SELF-SHIELDED FCAW WELDING ARC B-8 THE GMAW (MIG) WELDING ARC PROCESS SELECTION B-9 COMMON METALS JOINT TYPES AND POSITIONS B-10 Welding In The Vertical Position B-11 MACHINE SET UP FOR THE SELF-SHIELDED FCAW PROCESS WELDING TECHNIQUES FOR THE SELF- SHIELDED FCAW PROCESS B-12 B-13 Helpful Hints Practice B-14 MACHINE SET UP FOR THE GMAW (MIG) PROCESS WELDING TECHNIQUES FOR THE GMAW (MIG) PROCESS B-15 For the WELD-PAK 3200HD, use the following: Helpful Hints Practice B-16 TROUBLESHOOTING WELDS B-17 Page C-1 ACCESSORIES C-1 OPTIONAL ACCESSORIES C-2 ACCESSORIES C-2 REPLACEMENT PARTS MAINTENANCE SAFETY PRECAUTIONS ROUTINE MAINTENANCE POWER SOURCE COMPARTMENT WIRE FEED COMPARTMENT FAN MOTOR GUN AND CABLE MAINTENANCE FOR MAGNUM100L GUN CONFIGURATION OF COMPONENTS IN WIRE FEEDING SYSTEM Contact Tip Cable Liner Drive Roll D-3 COMPONENT REPLACEMENT PROCEDURES CHANGING THE CONTACT TIP CHANGING DRIVE ROLL GUN HANDLE PARTS D-4 CHANGING LINER E-1 HOW TO USE TROUBLESHOOTING GUIDE Page Page Page F-1 DIAGRAMS Only qualified persons should install, use or F-1 - service this machine. Do not operate with covers removed. Do not touch electrically live parts Disconnect input power by unplugging power cord before servicing - service this machine. Do not operate with covers removed. Do not touch electrically live parts Disconnect input power by unplugging power cord before servicing WELD-PAK 3200HD WIRING DIAGRAM Page Now Available...12th Edition The Procedure Handbook of Arc Welding How To Read Shop Drawings New Lessons in Arc Welding Need Welding Training? Lincoln Welding School AVISO DE PRECAUCION ATTENTION WARNUNG ATENO AVISO DE PRECAUCION ATTENTION WARNUNG ATENO