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Lincoln Electric
3200HD, IM759
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B-18
APPLICATION CHART
B-18
WELD-PAK 3200HD
Contents
Main
WELD-PAK 3200HD
OPERATORS MANUAL
IM759
Safety Depends on You
Date of Purchase: Serial Number: Code Number: Model: Where Purchased:
FOR ENGINE powered equipment.
i
ELECTRIC AND MAGNETIC FIELDS may be dangerous
CALIFORNIA PROPOSITION 65 WARNINGS TheAbove For Diesel Engines TheAbove For Gasoline Engines
ii
ARC RAYS can burn.
ELECTRIC SHOCK can kill.
FUMES AND GASES can be dangerous.
FOR ELECTRICALLY powered equipment.
CYLINDER may explode if damaged.
iii
WELDING SPARKS can cause fire or explosion.
iv
PRCAUTIONS DE SRET
PRCAUTIONS DE SRET POUR LES MACHINES SOUDER TRANSFORMATEUR ET REDRESSEUR
Thank You
vv
Please Examine Carton and Equipment For Damage Immediately
vi
MASTER TABLE OF CONTENTS FOR ALLSECTIONS
TECHNICAL SPECIFICATIONS WELD-PAK 3200HD
A-2
SAFETY PRECAUTIONS
IDENTIFY AND LOCATE COMPONENTS
A-3
Work Clamp Installation
SELECT SUITABLE LOCATION
STACKING
TILTING
OUTPUT CONNECTIONS
Work Cable Installation
GAS CONNECTION
GUN INSTALLATION
A-5
A-6
INPUT CONNECTIONS
CODE REQUIREMENTS FOR INPUT CONNECTIONS
Requirements For Rated Output
A-7
UNDERCARRIAGE ASSEMBLY CYLINDER may explode if damaged.
B-1
Read entire operation section before operating the WELD-PAK 3200HD. ELECTRIC SHOCK can kill.
FUMES AND GASES can be dangerous.
WELDING SPARKS can cause fire or explosion.
GENERAL DESCRIPTION
RECOMMENDED PROCESSES
OPERATIONALCONTROLS
DESIGN FEATURES
B-2
OFF ON
WIRE SPEED
ARC VOLTS
B-3
WELDING OPERATIONS
SEQUENCE OF OPERATION
B-4
B-5
PROCESS GUIDELINES
B-6
CHANGING MACHINE OVER TO FEED OTHER WIRE SIZES
WELDING WITH GMAW (MIG)
WELDING WITH FCAW (Innershield)
OVERLOAD PROTECTION
B-7
LEARNING TO WELD
THE ARC-WELDING CIRCUIT
THE SELF-SHIELDED FCAW WELDING ARC
B-8
THE GMAW (MIG) WELDING ARC
PROCESS SELECTION
B-9
COMMON METALS
JOINT TYPES AND POSITIONS
B-10
Welding In The Vertical Position
B-11
MACHINE SET UP FOR THE SELF-SHIELDED FCAW PROCESS
WELDING TECHNIQUES FOR THE SELF- SHIELDED FCAW PROCESS
B-12
B-13
Helpful Hints
Practice
B-14
MACHINE SET UP FOR THE GMAW (MIG) PROCESS
WELDING TECHNIQUES FOR THE GMAW (MIG) PROCESS
B-15
For the WELD-PAK 3200HD, use the following:
Helpful Hints
Practice
B-16
TROUBLESHOOTING WELDS
B-17
Page
C-1
ACCESSORIES
C-1 OPTIONAL ACCESSORIES
C-2
ACCESSORIES
C-2 REPLACEMENT PARTS
MAINTENANCE SAFETY PRECAUTIONS
ROUTINE MAINTENANCE
POWER SOURCE COMPARTMENT
WIRE FEED COMPARTMENT
FAN MOTOR
GUN AND CABLE MAINTENANCE
FOR MAGNUM100L GUN
CONFIGURATION OF COMPONENTS IN WIRE FEEDING SYSTEM
Contact Tip Cable Liner Drive Roll
D-3
COMPONENT REPLACEMENT PROCEDURES
CHANGING THE CONTACT TIP
CHANGING DRIVE ROLL
GUN HANDLE PARTS
D-4
CHANGING LINER
E-1
HOW TO USE TROUBLESHOOTING GUIDE
Page
Page
Page
F-1
DIAGRAMS
Only qualified persons should install, use or
F-1
-
service this machine. Do not operate with covers removed.
Do not touch electrically live parts Disconnect input power by unplugging
power cord before servicing
-
service this machine. Do not operate with covers removed.
Do not touch electrically live parts Disconnect input power by unplugging
power cord before servicing
WELD-PAK 3200HD WIRING DIAGRAM
Page
Now Available...12th Edition The Procedure Handbook of Arc Welding
How To Read Shop Drawings
New Lessons in Arc Welding
Need Welding Training?
Lincoln Welding School
AVISO DE PRECAUCION ATTENTION WARNUNG ATENO
AVISO DE PRECAUCION ATTENTION WARNUNG ATENO