WELD-PAK 3200HD | Lincoln Electric IM759 instruction

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IM759

WELD-PAK 3200HD	May, 2002
	May, 2002

For use with machine Code Number:10932

Safety Depends on You

Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation ... and thought- ful operation on your part. DO NOT INSTALL, OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL AND THE SAFETY PRECAUTIONS CONTAINED THROUGHOUT. And, most importantly, think before you act and be careful.

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OPERATORS MANUAL

ISO 9001

ANSIRAB

QMS

Designed and Manufactured Under a

Quality Program Certified by

ABS Quality Evaluations, Inc.

to ISO 9001 Requirements.

CERTIFICATE NUMBER: 30273

Copyright © 2002 Lincoln Global Inc.

• World's Leader in Welding and Cutting Products •

• Sales and Service through Subsidiaries and Distributors Worldwide •

Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com

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Lincoln Electric IM759 manual WELD-PAK 3200HD

Contents

WELD-PAK 3200HD California Proposition 65 Warnings Safety Electric Shock can kill Iii Welding Sparks can cause fire or explosion Sûreté Pour Soudage a L’Arc Précautions DE Sûreté Please Examine Carton and Equipment For Damage Immediately Thank You Master Table of Contents for ALL Sections Technical Specifications WELD-PAK 3200HD Installation Identify and Locate Components Safety PrecautionsElectric Shock can kill Select Suitable Location Work Clamp InstallationOutput Connections Stacking Work Cable Installation GUN InstallationConnecting Gun Cable to the WELD-PAK GAS Connection Figure A.5 Code Requirements for Input Connections Input ConnectionsRequirements For Rated Output Figure A.7 WELD-PAK 3200HD Undercarriage Assembly Operation Design FeaturesGeneral Description Recommended Processes Welding Capability Controls and SettingsLimitations Welding Operations Wire LoadingSequence of Operation Wire Threading Friction Brake Adjustment Process Guidelines Cleaning Tip And NozzleMaking a Weld Welding with Gmaw MIG Changing Machine Over to Feed Other Wire SizesOverload Protection Learning to Weld Learning to WeldARC-WELDING Circuit SELF-SHIELDED Fcaw Welding ARC Process Selection Gmaw MIG Welding ARC Joint Types and Positions Common MetalsFor Gmaw MIG Process For Fcaw Innershield Process Penetration Welding In The Vertical PositionFillet Welds Welding Techniques for the SELF- Shielded Fcaw Process Machine SET UP for the SELF-SHIELDED Fcaw ProcessVertical-down Welding Correct Welding Position Correct Welding Speed Correct Electrical Stickout ESO Practice Helpful Hints Welding Techniques for the Gmaw MIG Process Machine SET UP for the Gmaw MIG Process For the WELD-PAK 3200HD, use the following To Eliminate a Ropy Convex Bead in order of importance Troubleshooting WeldsTo Correct Poor Penetration in order of impor- tance To Eliminate Stubbing* in order of importance Proper Gun Handling Application Chart Optional Accessories AccessoriesK586-1 Deluxe Adjustable Gas Regulator Hose Kit Replacement Parts Maintenance Safety Precautions MaintenanceRoutine Maintenance Configuration of Components in Wire Feeding System GUN and Cable MaintenanceFor Magnum 100L GUN Contact Tip Cable Liner Drive Roll Changing the Contact TIP Component Replacement ProceduresChanging Drive Roll GUN Handle Parts Changing LinerLiner trim length HOW to USE Troubleshooting Guide Troubleshooting Recommended Course of Action Problems Possible Areas Symptoms Misadjustments Facility Contact your local Lincoln Authorized Field Service Welding Problems WELD-PAK 3200HD Wiring Diagram Diagrams WELD-PAK 3200HD New Lessons in Arc Welding How To Read Shop DrawingsNeed Welding Training? $700.00 Precaucion Warnung