Installation

A-1

A-1

TECHNICAL SPECIFICATIONS – WELD-PAK 3200HD

INPUT – SINGLE PHASE ONLY

Standard Voltage/Frequency

120V/60Hz

Input Current

20 Amps - Rated Output

Duty Cycle

20% Duty Cycle

Welding Current Range

25-135 Amps

RATED OUTPUT

Amps

OUTPUT

Maximum-Open Circuit Voltage

29V

Volts at Rated Amperes

50 - 300 in/min

(1.3 - 7.6 m/min)

RECOMMENDED INPUT CABLE AND FUSE SIZES


		Fuse or
Output Mode	Input Voltage	Breaker Size1	Input Amps	Power Cord		Extension Cord
						Three Conductor
						#14 AWG
						(2.1 mm2) or Larger
RATED	120V/60Hz	20 Amp	20	15 Amp, 125V,		Up to 25 Ft. (7.6 mm)
RATED	120V/60Hz	20 Amp	20	15 Amp, 125V,
				Three Prong Plug		Three Conductor
				(NEMA Type 5-15P)		#12 AWG
						(3.3 mm2) or Larger
						Up to 50 Ft. (15.2 mm)

		PHYSICAL DIMENSIONS
Height		Width	Depth		Weight
12.0 in		9.75 in	16.5 in		48 Ibs
305 mm		248 mm	419 mm		21.8 kg

1If connected to a circuit protected by fuses use Time Delay Fuse marked “D”.

WELD PAK 3200HD

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Lincoln Electric IM759 manual Installation, Technical Specifications WELD-PAK 3200HD

Contents

WELD-PAK 3200HD Safety California Proposition 65 Warnings Electric Shock can kill Welding Sparks can cause fire or explosion Iii Précautions DE Sûreté Sûreté Pour Soudage a L’Arc Thank You Please Examine Carton and Equipment For Damage Immediately Master Table of Contents for ALL Sections Installation Technical Specifications WELD-PAK 3200HD Electric Shock can kill Safety PrecautionsIdentify and Locate Components Work Clamp Installation Select Suitable LocationOutput Connections Stacking GUN Installation Work Cable InstallationConnecting Gun Cable to the WELD-PAK GAS Connection Figure A.5 Requirements For Rated Output Input ConnectionsCode Requirements for Input Connections Undercarriage Assembly Figure A.7 WELD-PAK 3200HD Design Features OperationGeneral Description Recommended Processes Limitations Controls and SettingsWelding Capability Sequence of Operation Wire LoadingWelding Operations Friction Brake Adjustment Wire Threading Making a Weld Cleaning Tip And NozzleProcess Guidelines Overload Protection Changing Machine Over to Feed Other Wire SizesWelding with Gmaw MIG Learning to Weld Learning to WeldARC-WELDING Circuit SELF-SHIELDED Fcaw Welding ARC Gmaw MIG Welding ARC Process Selection Common Metals Joint Types and PositionsFor Gmaw MIG Process For Fcaw Innershield Process Fillet Welds Welding In The Vertical PositionPenetration Machine SET UP for the SELF-SHIELDED Fcaw Process Welding Techniques for the SELF- Shielded Fcaw ProcessVertical-down Welding Correct Welding Position Correct Electrical Stickout ESO Correct Welding Speed Helpful Hints Practice Machine SET UP for the Gmaw MIG Process Welding Techniques for the Gmaw MIG Process For the WELD-PAK 3200HD, use the following Troubleshooting Welds To Eliminate a Ropy Convex Bead in order of importanceTo Correct Poor Penetration in order of impor- tance To Eliminate Stubbing* in order of importance Proper Gun Handling Application Chart K586-1 Deluxe Adjustable Gas Regulator Hose Kit AccessoriesOptional Accessories Replacement Parts Routine Maintenance MaintenanceMaintenance Safety Precautions GUN and Cable Maintenance Configuration of Components in Wire Feeding SystemFor Magnum 100L GUN Contact Tip Cable Liner Drive Roll Changing Drive Roll Component Replacement ProceduresChanging the Contact TIP Liner trim length Changing LinerGUN Handle Parts Troubleshooting HOW to USE Troubleshooting Guide Problems Possible Areas Symptoms Misadjustments Recommended Course of Action Contact your local Lincoln Authorized Field Service Facility Welding Problems Diagrams WELD-PAK 3200HD Wiring Diagram WELD-PAK 3200HD How To Read Shop Drawings New Lessons in Arc WeldingNeed Welding Training? $700.00 Precaucion Warnung

INSTALLATION

TECHNICAL SPECIFICATIONS – WELD-PAK 3200HD

INPUT – SINGLE PHASE ONLY

RECOMMENDED INPUT CABLE AND FUSE SIZES

Input Amps

Power Cord

Extension Cord

RATED

PHYSICAL DIMENSIONS

Height

Width

Depth

Weight