| specific diagram for a particular code is pasted inside the machine on one | NOTE: |
This diagram is for reference only. It may not be accurate for all machines | ||
| of the enclosure panels. | covered by this manual. |
|
| The |
WELD-PAK 3200HD WIRING DIAGRAM
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| Do not operate with covers removed. |
|
| ||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| Disconnect input power by unplugging |
|
| ||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| power cord before servicing |
|
| ||
|
|
|
|
|
|
|
|
|
| J1 |
|
|
|
|
| Do not touch electrically live parts |
|
| ||
|
|
|
|
| H2 | LS1 | CONTROL P.C. BOARD |
|
|
|
|
| Only qualified persons should install, use or |
| ||||||
|
|
|
|
|
|
|
|
|
|
|
| |||||||||
|
|
|
|
|
|
|
|
|
|
|
| HIGH VOLTAGE | service this machine. |
|
| |||||
|
|
|
|
| H2 |
|
|
|
|
|
|
| can kill |
|
|
|
|
|
| |
| S1 |
|
|
|
|
| 1 | 2 3 | 4 | 5 6 | 7 8 | 9 10 | JUMPERED PLUG STANDARD |
|
|
|
| |||
|
|
|
| H2 | N.O. |
|
| THERMOSTAT | ||||||||||||
|
|
|
| SPOT/STITCH TIMER OPTIONAL |
| |||||||||||||||
| SWITCH |
|
|
|
|
|
|
|
|
|
|
|
| |||||||
|
|
|
|
|
|
| 209 |
|
| 213 | 208 |
|
|
|
|
|
|
| (MOUNTED TO | |
F1 | N.C. |
|
|
|
|
|
|
| 203 |
|
|
| WIRE SPEED |
| SEC. COIL) | |||||
|
|
|
|
|
| CR1 | 541 | 214 | 204 | 539 |
|
|
|
| N.C. |
|
| |||
|
| 115V/60HZ |
|
| H1 |
|
| J3 |
|
| 2 1 | 5K |
| GUN TRIGGER | ||||||
115V/60HZ |
|
|
|
|
|
|
|
|
| 4 3 |
| R2 |
|
| ||||||
| GAS |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| ||||
FAN MOTOR |
| SOLENOID |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| H1 |
|
|
|
| 214 |
| 213 |
|
|
|
|
| ||
24V |
|
|
|
|
|
|
|
|
|
|
| 208 |
| 209 |
|
| ||||
|
|
|
|
|
|
|
|
|
|
|
| 211 |
|
|
|
| ||||
AUXILIARY |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| ||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| |
WINDING |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 211 |
|
|
|
|
|
|
|
|
| 213A |
|
|
|
|
| 214 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| (W) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| - |
| |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 539 | WIRE | |
|
|
|
|
|
| 214 |
|
|
|
|
|
|
|
|
|
|
| 541 |
| FEED |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| + | MOTOR | |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| (B) |
|
|
| CIRCUIT |
|
|
|
|
|
|
|
|
|
| 203 |
| 204 | OUTPUT | + |
|
|
| |
|
|
|
|
|
|
|
|
|
|
|
| CHOKE |
|
|
| |||||
| BREAKER |
|
|
|
|
|
|
|
|
|
|
|
|
|
| |||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| |||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| |||
|
|
|
|
|
|
|
| S2 |
|
|
| 204 |
|
|
|
|
|
|
| |
|
|
|
|
|
|
|
|
|
|
|
|
| 204 |
|
|
|
|
| ||
|
|
|
|
|
|
| H1 | SELECTOR |
|
| D1 |
|
|
|
|
|
| |||
|
|
|
|
|
|
|
| SWITCH | 202 |
| D2 |
|
| 204 |
|
| GUN CABLE |
| ||
|
|
|
|
|
|
| X2 |
|
|
|
|
|
|
| ||||||
|
|
|
|
|
|
|
|
| N.D. |
| + | 59,000 f |
|
| CONDUCTOR |
| ||||
|
|
|
|
|
|
| X3 | X4 |
| N.B. | C1 |
|
|
| ||||||
|
|
|
|
|
|
|
|
|
| 40V |
|
| BLOCK |
|
| |||||
|
|
|
|
|
|
| X5 |
|
|
| N.D. |
|
|
|
|
|
| |||
|
|
|
|
|
|
|
|
|
|
|
| 203 |
|
|
|
|
| |||
|
|
|
|
|
| H2 |
| X1 |
|
|
|
|
|
|
|
|
|
|
| |
|
|
|
|
|
| T1 |
|
|
|
| N.A. |
|
|
|
|
|
|
| ||
|
|
|
|
|
|
|
|
|
|
| D4 |
|
|
|
|
|
|
| ||
| CASE |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| - |
|
| |
|
|
|
|
|
| N.A. DIODES D2 & D4 ARE MOUNTED |
|
| D3 | 203 |
|
|
|
|
|
| ||||
| GROUNDING |
|
|
|
|
|
|
|
|
|
|
|
| |||||||
| STUD | LATCH |
|
| ON THE OUTSIDE HEATSINK. |
|
|
| 203 |
|
|
|
|
|
|
| ||||
|
|
| J3 |
|
| N.B. DIODES D1 & D3 ARE MOUNTED |
|
|
|
|
|
|
|
| ||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
| |||||||
|
|
|
|
|
|
|
|
|
|
|
|
| TO |
| ||||||
|
|
|
|
|
|
| ON THE INSIDE HEATSINK, WHICH |
|
|
|
|
|
|
|
|
| ||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| WORK |
| ||||
|
|
| 4 | 3 2 | 1 |
| IS CLOSEST TO THE CENTER PANEL. |
|
|
|
|
|
|
|
| |||||
TO EARTH GROUND PER |
|
|
|
|
|
|
|
|
|
|
| |||||||||
|
|
|
| N.C. COMPONENT VIEWED FROM REAR. |
|
|
|
|
|
|
|
|
|
| ||||||
NATIONAL, LOCAL OR |
|
| J1 |
|
|
|
|
|
|
|
|
|
|
|
| |||||
OTHER APPLICABLE | 1 | 2 | 3 | 4 5 |
| N.D. BOLTED ALUMINUM CONNECTIONS |
|
| ELECTRICAL SYMBOLS PER E1537 |
|
| |||||||||
ELECTRICAL CODES. |
|
|
|
|
| REQUIRE T12837 JOINT COMPOUND |
|
| LEAD COLOR CODE: |
|
|
|
| |||||||
|
| 6 | 7 | 8 | 9 10 |
| (DOW CORNING 340) WHEN REATTACHING. |
|
|
|
|
|
|
|
|
| ||||
|
|
|
|
|
|
|
|
|
|
|
|
|
| |||||||
|
|
|
|
| LATCH |
|
|
|
|
|
|
|
|
|
|
| ||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| |||||
|
| CAVITY NUMBERING SEQUENCE |
|
|
|
|
|
|
|
|
|
|
| |||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| |||||
|
| ( COMPONENT SIDE OF BOARD ) |
|
|
|
|
|
|
|
|
|
|
|
|
|
M19924