Routine Maintenance | Lincoln Electric 3200HD, IM759 manual

D-1	MAINTENANCE	D-1

MAINTENANCE

SAFETY PRECAUTIONS

WARNING

ELECTRIC SHOCK can kill.

•Disconnect input power by removing plug from receptacle before working inside WELD-PAK 3200HD. Use only grounded receptacle. Do not touch elec- trically “hot” parts inside WELD-PAK 3200HD.

•Have qualified personnel do the mainte- nance and trouble shooting work.

ROUTINE MAINTENANCE

POWER SOURCE COMPARTMENT

No user serviceable parts inside! Do not attempt to perform service in the power source (fixed) side of the WELD-PAK 3200HD. Take the unit to an authorized Lincoln Service Center if you experience problems. NO maintenance is required.

In extremely dusty locations, dirt may clog the air passages causing the welder to run hot with premature tripping of ther- mal protection. If so, blow dirt out of the welder with low pres- sure air at regular intervals to eliminate excessive dirt and dust build-up on internal parts.

WIRE FEED COMPARTMENT

1.When necessary, vacuum accumulated dirt from gearbox and wire feed section.

2.Occasionally inspect the incoming guide tube and clean inside diameter if necessary.

3.Motor and gearbox have lifetime lubrication and require no maintenance.

FAN MOTOR

Has lifetime lubrication — requires no maintenance.

WIRE REEL SPINDLE

Requires no maintenance. Do not lubricate shaft.

WELD-PAK 3200HD

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Lincoln Electric 3200HD, IM759 manual Maintenance Safety Precautions, Routine Maintenance

Contents

WELD-PAK 3200HD California Proposition 65 Warnings Safety Electric Shock can kill Iii Welding Sparks can cause fire or explosion Sûreté Pour Soudage a L’Arc Précautions DE Sûreté Please Examine Carton and Equipment For Damage Immediately Thank You Master Table of Contents for ALL Sections Technical Specifications WELD-PAK 3200HD Installation Electric Shock can kill Safety PrecautionsIdentify and Locate Components Stacking Work Clamp InstallationSelect Suitable Location Output Connections GAS Connection GUN InstallationWork Cable Installation Connecting Gun Cable to the WELD-PAK Figure A.5 Requirements For Rated Output Input ConnectionsCode Requirements for Input Connections Figure A.7 WELD-PAK 3200HD Undercarriage Assembly Recommended Processes Design FeaturesOperation General Description Limitations Controls and SettingsWelding Capability Sequence of Operation Wire LoadingWelding Operations Wire Threading Friction Brake Adjustment Making a Weld Cleaning Tip And NozzleProcess Guidelines Overload Protection Changing Machine Over to Feed Other Wire SizesWelding with Gmaw MIG SELF-SHIELDED Fcaw Welding ARC Learning to WeldLearning to Weld ARC-WELDING Circuit Process Selection Gmaw MIG Welding ARC For Fcaw Innershield Process Common MetalsJoint Types and Positions For Gmaw MIG Process Fillet Welds Welding In The Vertical PositionPenetration Correct Welding Position Machine SET UP for the SELF-SHIELDED Fcaw ProcessWelding Techniques for the SELF- Shielded Fcaw Process Vertical-down Welding Correct Welding Speed Correct Electrical Stickout ESO Practice Helpful Hints Welding Techniques for the Gmaw MIG Process Machine SET UP for the Gmaw MIG Process For the WELD-PAK 3200HD, use the following To Eliminate Stubbing* in order of importance Troubleshooting WeldsTo Eliminate a Ropy Convex Bead in order of importance To Correct Poor Penetration in order of impor- tance Proper Gun Handling Application Chart K586-1 Deluxe Adjustable Gas Regulator Hose Kit AccessoriesOptional Accessories Replacement Parts Routine Maintenance MaintenanceMaintenance Safety Precautions Contact Tip Cable Liner Drive Roll GUN and Cable MaintenanceConfiguration of Components in Wire Feeding System For Magnum 100L GUN Changing Drive Roll Component Replacement ProceduresChanging the Contact TIP Liner trim length Changing LinerGUN Handle Parts HOW to USE Troubleshooting Guide Troubleshooting Recommended Course of Action Problems Possible Areas Symptoms Misadjustments Facility Contact your local Lincoln Authorized Field Service Welding Problems WELD-PAK 3200HD Wiring Diagram Diagrams WELD-PAK 3200HD $700.00 How To Read Shop DrawingsNew Lessons in Arc Welding Need Welding Training? Precaucion Warnung