Lincoln Electric LN-10

NOTES

LN-10

Contents

Main LN-10 Heads & Controls Bench Model OPERATORS MANUAL IM906 Safety Depends on You FOR ENGINE powered equipment. i Mar 95 ELECTRIC AND MAGNETIC FIELDS may be dangerous ELECTRIC SHOCK can kill. ii AUG 06 ii ARC RAYS can burn. FOR ELECTRICALLY powered equipment. CYLINDER may explode if damaged. WELDING and CUTTING SPARKS can cause fire or explosion. iv Mar. 93 PRCAUTIONS DE SRET PRCAUTIONS DE SRET POUR LES MACHINES SOUDER TRANSFORMATEUR ET REDRESSEUR vv Thank You PleaseExamine Carton and Equipment For DamageImmediately On-LineProduct Registration vi vi TABLE OF CONTENTS A-1 TECHNICAL SPECIFICATIONS LN-10 Heads & Controls GENERAL DESCRIPTION RECOMMENDED PROCESSES AND EQUIPMENT Electrode Routing WIRE DRIVE SPEED RANGE SELECTION Control Speed Range Setting 10 Series Wire Drive Ratio Selection A-2 SAFETY PRECAUTION ELECTRIC SHOCK can kill. WITH STANDARD CONNECTION GMAW Guns Innershield Guns A-3 WIRE FEED DRIVE ROLL KITS 10 SERIES WIRE DRIVE WATER CONNECTIONS (FOR WATER COOLED GUNS) 10 Series Wire Drive: A-4 A-4 Gun Cable Connection with Standard Connection WITH FAST-MATE CONNECTION ELECTRICAL INSTALLATION --------------------------------------------------- Input Cable: LN-10 Control to Power Source A-5 A-5 GMAW Shielding Gas OPTIONAL FEATURES INSTALLATION B-1 SAFETY PRECAUTIONS DUTY CYCLE LN-10 CONTROL DIP SWITCH SETUP Setup DIP Switch Access B-2 B-2 Setting the DIP Switches Wire Drive Head Selection Welding Power Source Selection Metric/English Wire Feed Speed Display Selection 4-Step Trigger Mode Operation Selection B-3 Minimum Limits Setting Mode Selection Security Mode Selection Robotics Mode Selection B-4 Maximum Limits Setting Mode Selection KEYPAD AND DISPLAY OPERATION B-6 B-6 Trigger Mode Selection Display Control Keys B-7 Digital Memory Voltmeter Acceleration Selection Security Mode B-8 B-8 Maximum and Minimum Limits Setting Modes B-9 DUAL PROCEDURE REMOTE CONTROL (K1449-1) WIRE REEL LOADING - READI-REELS, SPOOLS OR COILS To Mount a 30 Lb. (14 kg) Readi-Reel Package (Using the Molded Plastic K363-P Readi-Reel Adapter:) To Mount 10 to 44 Lb. (4.5-20 kg) Spools (12"/300 mm Diameter) or 14Lb.(6 Kg) Innershield Coils: B-10 FEEDING ELECTRODE AND BRAKE ADJUSTMENT DRIVE ROLL PRESSURE SETTING B-11 PROCEDURE FOR SETTING ANGLE OF FEEDPLATE GAS GUARD REGULATOR SETTING MAKING A WELD B-12 WIRE REEL CHANGING LOSS OF VOLTAGE SENSE SHUTDOWN WIRE FEED OVERLOAD PROTECTION GROUNDING LEAD PROTECTOR B-13 EXPLANATION OF PROMPTING AND ERROR MESSAGES C-1 C-2 K683-3 DUAL PROCEDURE SWITCH SPINDLE ADAPTERS: Coil Adapter: K1504-1 K435 K468 C-3 K1500-1 K1500-2 K1500-3 K1500-4 K1556-1 LIGHT DUTY CASTER KIT K1555-1 INSULATED LIFT HOOK K1634-3 WIRE REEL ENCLOSURE KIT K478 K479 MAINTENANCE D-1 AVOIDING WIRE FEEDING PROBLEMS PERIODIC MAINTENANCE PROCEDURE FOR REMOVING FEEDPLATE FROM WIRE FEEDER HOW TO USE TROUBLESHOOTING GUIDE (SYMPTOMS) POSSIBLE CAUSE RECOMMENDED E-2E-2 (SYMPTOMS) POSSIBLE CAUSE RECOMMENDED E-3E-3 (SYMPTOMS) POSSIBLE E-4E-4 (SYMPTOMS) POSSIBLE E-5E-5 (SYMPTOMS) POSSIBLE E-6E-6 (SYMPTOMS) POSSIBLE E-7E-7 (SYMPTOMS) POSSIBLE E-8E-8 E-9 PC BOARD TROUBLESHOOTING GUIDE - CONTROL P.C. BOARD E-9 ELECTRIC SHOCK Procedure for Replacing PC Boards Page F-2 WIRING DIAGRAM (LN-10 / STT- 10 WIRE DR I VE) DIAGRAMS M19828 J3 INCLUD ED ON EARLI ER WIRE DIAGRAMS DIMENSION PRINT M BENCH MODEL DIMENSION PRINT Page Page AVI SO DE PRECAUCION ATTENTION WARNUNG ATENO AVI SO DE PRECAUCION ATTENTION WARNUNG ATENO