vi

TABLE OF CONTENTS

vi

.......................................................................................................

Page

Installation

Section A

Technical Specifications

A-1

General Description

A-1

Recommended Processes and Equipment

A-1

Safety Precautions

A-2

Electrode Routing

A-2

Wire Drive Speed Range Selection

A-2

Control Speed Range Setting

A-2

10 Series Wire Drive Ratio Selection

A-2

Wire Feed Drive Roll Kits

A-3

Procedure to Install Drive Roll and Guide Tubes

A-3

10 Series Wire Drive Roll Kit Installation

A-3

Gun and Cable Assemblies with Standard Connection

A-3

GMAW Guns

A-3

Innershield Guns

A-3

Gun Cable Connection with Standard Connection

A-4

Gun and Cable Assemblies with Fast-Mate Connection

A-4

GMAW Guns

A-4

Gun Cable Connection with Fast-Mate Connection

A-4

Water Connections (For Water Cooled Guns)

A-4

10 Series Wire Drives

A-4

GMAW Shielding Gas

A-5

Gas Guard Regulator

A-5

Electrical Installation

A-5

Input Cable: LN-10 Control to Power Source

A-5

Work Cable

A-5

Optional Features Installation

A-6

________________________________________________________________________________

Operation

Section B

Safety Precautions

B-1

Duty Cycle

B-1

LN-10 Control DIP Switch Setup

B-1 thru B-4

Keypad and Display Operation

B-5 thru B-8

Dual Procedure Remote Control (K1449-1)

B-9

Wire Reel Loading

B-9

Feeding Electrode and Brake Adjustment

B-10

Drive Roll Pressure Setting

B-10

Procedure for Setting Angle of Feedplate

B-11

Gas Guard Regulator Setting

B-11

Making a Weld

B-11

Wire Reel Changing

B-12

Loss of Voltage Sense Shutdown

B-12

Wire Feed Overload Protection

B-12

Grounding Lead Protector

B-12

Explanation of Prompting and Error Messages

B-13

________________________________________________________________________________

Accessories

Section C

Drive Roll and Guide Tube Kits

C-1

Other Optional Features

C-2 thru C-4

________________________________________________________________________________

Maintenance

Section D

Safety Precautions

D-1

Routine Maintenance

D-1

Avoiding Wire Feeding Problems

D-1

Periodic Maintenance

D-1

Procedure for Removing Feedplate from Wire Feeder

D-1

________________________________________________________________________________

Troubleshooting

Section E

Safety Precautions

E-1

Troubleshooting Procedures

E-2 Thru E-8

Procedure for Replacing PC Boards

E-9

________________________________________________________________________________

Diagrams

Section F

Wiring Diagram (LN-10 Control)

F-1

Wiring Diagram (10 Series Wire Drive)

F-2

Dimension Print

F-3

________________________________________________________________________

Parts List

P-541 Series

Page 7
Image 7
Lincoln Electric LN-10 manual Table of Contents