Contents

CONTENTS

. 2

2. MAINTENANCE

 

 

Hazard Definitions

. 2

Maintenance and Annual Startup

. . . . . . .

28-32

PLEASE READ BEFORE PROCEEDING

. 3

3. TROUBLESHOOTING

 

 

Handling Ceramic Fiber Materials

. 3

Before Troubleshooting

. . . . . . .

33

When servicing boiler

. 4

Check Control Module Fuses

. . . . . . .

33

Boiler operation

4

Table 3-1 - Troubleshooting Chart - No Display

. . . . . . .

34

Boiler water

. 4

Checking Temperature Sensors

. . . . . . .

35

Freeze protection fluids

. 4

Table 3-3 - Troubleshooting Chart - Noisy System

36

WHAT IS IN THIS MANUAL

. 5

Table 3-4 - Troubleshooting Chart - Fault Messages . . . 37-43

1. SERVICE

 

Combustion Analysis Procedure

. . . . . . .

44

Near Boiler Piping

. 6

Table 3-5 - Troubleshooting Chart - Combustion Levels

44

The Knight XL Display

. 7

Table 3-6 - Flue Products

. . . . . . .

44

Control Inputs

. 8

Gas Valve Adjustment Procedure

. . . . . . .

45

Control Outputs

. 9

Revision Notes

Back Cover

General Operation

10

 

 

 

Sequence of Operation

11-12

 

 

 

Display Panel Menu Access

13

 

 

 

Display Panel Parameter Access

14

 

 

 

Parameter Table

15-18

 

 

 

Viewable and Changeable Control Parameters

19-27

 

 

 

Hazard definitions

The following defined terms are used throughout this manual to bring attention to the presence of hazards of various risk levels or to important information concerning the life of the product.

￿DANGER

￿WARNING

￿CAUTION

CAUTION

NOTICE

DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.

NOTICE indicates special instructions on installation, operation, or maintenance that are important but not related to personal injury or property damage.

2

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Lochinvar 400 - 801 service manual Contents