Identifying Components in the Engine Compartment | Mazda 4WD

JOBNAME: No Job Name PAGE: 218 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff

Maintenance and Specifications

IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT

2.3L I4 engine

1.Windshield washer fluid reservoir

2.Engine coolant reservoir

3.Engine oil dipstick

4.Transmission fluid dipstick (automatic transmission)

5.Engine oil filler cap

6.Brake fluid reservoir

7.Power distribution box

8.Clutch fluid reservoir (manual transmission)

9.Battery

10.Power steering fluid reservoir

11.Air filter assembly

218

CIMS #71972

com_engine-comp itdseq=267

CIMS #528617 com_2.3L-rwd itdseq=268

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PAGE: 218 OP: root EDIT SESSION: 1 DATE: APR 12 2005 at 14:52 JOB: @ibm2/ford_pdm/CLS_ford/GRP_own2002/JOB_mbs/DIV_mpdiff

DIFF-MARKED Review Copy ÐÐ

(OLD=2005 B-Series fus Owners Guide (post-2002-fmt) 2nd Printing (#24721) (Nov-24-2004 11:18:53))

(NEW=2006 B-Series fus Owners Guide (post-2002-fmt) 2006 MBS CNE (#NoEntry) (Apr-12-2005 14:48:18)) 2006 B-Series(mbs), Owners Guide (post-2002-fmt)(own2002), Market: USA (fus)

Image 218

Mazda 4WD manual Identifying Components in the Engine Compartment, 3L I4 engine, Art=ranmc141b

Contents

Table of Contents Airbags Child restraints Starting 141 Brakes 145 Transmission operation 149 Accessories 262 Index 263 Congratulations IntroductionCalifornia Proposition 65 Warning Protecting the environment Safety and Environment ProtectionEmission warranty BREAKING-IN Your Vehicle Event Data Recorder Special instructions Your vehicle is not equipped with a snowplowing package Using your vehicle with a snowplowUsing your vehicle as an ambulance Vehicle Symbol Glossary Powertrain Malfunction Speed Control Information about this Guide Instrument Cluster If equipped Fog lamp control Check engine The Check Engine Art=mbsis302b Momentarily illuminate when Confirm the brake system warningLight is functional, it will Anti-lock brake system If Illuminates when the engine coolant Battery is not charging properlyEngine coolant temperature Charging system Illuminates when Equipped Illuminates when Flash have the system servicedFour wheel drive low if Four-wheel drive low is engaged Gauges Art=mbsis304b Art=ranis341a Art=ranis343a Approximately how much fuel is left Serious burnsFuel gauge Indicates Instrument Cluster AM/FM stereo if equipped Entertainment SystemsAudio Systems CLK ÐTo set the time Memory presets To set a Art=rancf830a Art=221cf840a Art=221cf837a Art=221cf841a CD eject Press to eject Following modes and use To make adjustment in those modesAM/FM stereo single CD/MP3 system CLK Clock Press CLK until Select Hour or Select Manually advance in a CD track Shuff Shuffle Press toFF Fast forward Press to REW Rewind Press to Manually reverse in a CD track Turn ON/OFF. Turn to 14. ON/OFF/Volume Press toScan Press to toggle between Scan on and Scan OFF. When Art=rancf805c Modes and use To make Adjustment in those modesAM/FM stereo cassette, CD/MP3 sound system Track number/music name/file name In MP3 mode, press Dolby Dolby noise reduction Reduces tape noise and hiss FF Fast forward In tape REW Rewind In tape modeShuff Shuffle In CD or Disc will begin play CD slot Insert a CD, label side 17. ON/OFF/Volume Press to turnON/OFF. Turn to Cassette slot Insert a cassette, facing to the right Art=rancf844a Premium in-dash CD6/MP3 disc audio systemAM/FM Press to select AM/FM1/FM2 frequency bands Balance Press Bass PressTreble Press Fade Press Manually reverse in a CD track Play the tracks on the currentREW Rewind Press to Cassette/player care CD slot Insert a CD, label side upGeneral Audio Information CD/CD player care Operating tips Climate ControlsHeater only System if Equipped Art=rancf780a Manual Heating and AIR Conditioning System if Equipped Fan speed adjustmentControls the volume of air circulated in the vehicle Art=rancf781a Climate Controls High beams LightsHeadlamp Control Flash to pass Panel Dimmer Control Headlamp aim adjustmentFoglamp control if equipped Aiming the Headlamps Headlamps and open the hood Art=rancf324a Turn Signal ControlArt=mbscf406a Art=mbscf407a Bulb Replacement Interior Lamps Replacing headlamp bulbs FunctionReplacing the interior bulbs Behind the headlamp assembly Replacing front park/turn side marker bulbs Align the lamp on the vehicle and push to snap in place Install the screw on lamp assembly Install the lamp assembly and secure with four screws Art=ranmc306a Art=ranmc312a Replacing fog lamp bulbsReplacing high-mount brake lamp Replacing license plate lamp bulbs Tilt Steering Wheel if Equipped Driver ControlsMULTI-FUNCTION Lever Art=rancf325a Art=rancf326a Art=rancf520a Auxiliary Power Point 12VDCCenter Console if Equipped Art=rancf517d Power Windows if EquippedCigar/Cigarette lighter if equipped Exterior Mirrors Power mirror control if equippedOne touch down Fold-away mirrors Art=rancf328a Art=rancf331a Setting speed controlDisengaging speed control Resuming a set speed Increasing speed while using speed controlReducing speed while using speed control Set speed Activating overdrive Turning off speed controlOverdrive Control if Equipped Deactivating overdrive BED Extender if Equipped Art=207cf332a Art=221cf339b To remove the bed extender Extend the bed extender Keys Power Door Locks if EquippedLocks and Security Remote Entry System if Equipped Unlocking the doors Sounding a panic alarmReplacing the battery Locking the doors Replacing lost remote entry transmitters To replace the battery Twist a thin coin betweenHow to reprogram your remote entry transmitters Art=f23mc007a Lock position to 3 OFF Put the key in the ignitionTurn the key from Illuminated entry Securilock Passive ANTI-THEFT System if Equipped Anti-theft indicatorReplacement keys Art=207cf313a Programming spare keysTips Locks and Security Seating Seating and Safety RestraintsAdjusting the front manual seat if equipped 60/40 seat if equipped Using the manual lumbar support if equippedPassenger side rear access if equipped Rear Seats Safety RestraintsSafety restraints precautions Center facing jump seat two±door Cab Plus if equipped Seating and Safety Restraints Combination lap and shoulder belts Energy Management FeatureLap belt does not adjust automatically Art=f12ss511a Vehicle sensitive mode Art=mbsss111a Art=mbsss112a Art=enoss522c Art=exdss025a When to use the automatic locking modeHow to disengage the automatic locking mode Safety belt pretensioner Front safety belt height adjustment Plus Safety belt extension assemblyRegular Cab and four±door Cab Two±door Cab Plus Then Safety belt warning light and indicator chimeConditions of operation BeltMinder 36,700 crashes occur every day Reasons given Consider″Crashes are rare events″ More we drive, the more we are Nearly 1 of 2 deaths occur Reduce risk of death to front seat60% in light trucks Single-vehicle crashes, many when BeltMinder activation and deactivation procedure One time disableDeactivating/activating the BeltMinder feature Safety belt maintenance Art=ranss510f Important supplemental restraint system SRS precautionsAirbag Supplemental Restraint System SRS Art=mbsss107a Art=mbsss114a Art=mbsss113b Seating and Safety Restraints Children and airbags Art=mbsss113a Art=mbsss114a How does the airbag supplemental restraint system work? Art=comss002a Airbags inflate and deflate Rapidly upon activation. After airbag Determining if the system is operational Art=ranis319a Art=ranss502a Art=ranss501a Passenger airbag ON/OFF switchTurning the passenger airbag off Turning the passenger airbag back on Seating and Safety Restraints Seating and Safety Restraints Seating and Safety Restraints Safety Restraints for Children Important child restraint precautions Children and safety belts When children should use booster seats Child booster seats Types of booster seats Art=cgrss526b Art=mbsss109a Those with a high back If, with a backless booster seat Importance of shoulder belts Art=comss006a Safety Seats for ChildrenChild and infant or child safety seats Art=f12ss008a Art=f12ss010a Child seat toward the buckle To put the retractorAutomatic locking mode, grasp To remove any slack in the belt Art=ranss564a Art=mbsss100a Attaching child safety seats with tether strapsBucket seats 60/40 seats Art=ranss573a Art=ranss575a Art=ranss576a Art=ranss577a Clip the tether strap to the anchorCenter seating location 60/40 seats with folding armrest Art=mbsss104a Art=mbsss105a 103 Seating and Safety Restraints 4WD and AWD Systems if equipped Vehicle CharacteristicsTires, Wheels and Loading Art=supfw007a Art=supfw010a How your vehicle differs from other vehiclesArt=supfw001a Treadwear Treadwear 200 Traction AA Temperature aInformation about Uniform Tire Quality Grading Art=supfw009a Tires Temperature a B CTraction AA a B C Glossary of tire terminology Inspecting and Inflating Your Tires Inflating your tires Art=ecomc021b Tires, Wheels and Loading Tire wear Tire CareInspecting your tires Damage Highway hazards Safety practicesAge Tire and wheel alignment Tire rotation Diagram 115 Front Wheel Drive FWD Vehicles front tires at top Tire Replacement Requirements Art=f23mc122a Art=f23mc119a Information Contained on the Tire SidewallInformation on ªPº type tires Letter rating Speed rating mph km/h Mph 270 km/h Treadwear, Traction and Temperature GradesMph 240 km/h Mph 299 km/h 120 Art=f23mc120b Snow Tires and Chains Information on ªTº type tiresLocation of the tire label 121 Vehicle Loading ± with and Without a Trailer Art=f23gf110b Example only Art=f23gf111d Art=f23gf117b Art=f23gf112b Art=f23gf113b Art=f23gf114b Art=f23gf115c GCW must never exceed the Gcwr126 Steps for determining the correct load limit 127 128 Trailer Towing Vehicle 000 2,722 680 1,216 540 1,152800 2,177 440 Equal to 000 2,722 480 1,125 380 1,080 000 2,722 500 1,134 380 1,080 800 2,177 600 Equal to000 2,722 660 1,206 500 1,134 000 3,175 440 1,560 Cab Plus/Cab Plus 4x2 w/manual transmission Engine Rear axle Maximum4x4 w/manual transmission Engine Vehicle 000 2,722 620 1,188 460 1,115 Dual 4x2 w/automatic transmission Engine Rear axle Maximum500 2,495 260 1,025 Equal to 000 2,722 460 1,115 340 1,061 500 4,309 740 2,603 4x4 w/automatic transmission Engine000 2,722 320 1,052 134 Preparing to tow Safety chainsDo not attach safety chains to the bumper Hitches Trailer lamps Using a step bumperTrailer tow connector Art=ranmc721a Trailer tow connector Color Function Comment Driving while you tow Launching or retrieving a boat Servicing after towingTrailer towing tips Recreational Towing Vehicles equipped with a manual transmission 140 Camper BodiesYour pickup is not recommended for slide±in camper bodies Positions of the ignition DrivingStarting Preparing to start your vehicle Important safety precautions If starting a vehicle with a manual Transmission Make sure the parking brake is SetMake sure the gearshift is in P Park 144 Starting the engineGuarding against exhaust fumes Art=f12st004b Brakes Using the Engine Block Heater if EquippedImportant ventilating information Four-wheel anti-lock brake system ABS Illuminates with the parking brake Using ABSABS warning lamp Art=comss004a Parking brake is released Pull the release lever to release Parking brakeIgnition is turned on until Brake Preparing to Drive SteeringTRACTION-LOK Axle if Equipped 149 Driving Art=rangf120a Driving with a 5±speed automatic transmission if equippedPark Overdrive ReverseNeutral Drive not shown Manual Transmission Operation if Equipped Using the clutchForced downshifts Recommended shift speeds Reverse UpshiftsShift from Transfer case position if equipped Parking your vehicle If your vehicle gets stuck in mud or snow 4WD system indicator lightsRemoving the key FOUR-WHEEL Drive 4WD Operation if Equipped Shifting to/from 4X4 LOW Using the electronic shift 4WD system if equippedShifting between 2WD and 4X4 High Basic operating principles Driving off-road with 4WDHow your vehicle differs from other vehicles If your vehicle goes off the edge of the pavement 158 If your vehicle gets stuckEmergency maneuvers Sand Mud and water Driving on hilly or sloping terrain Driving on snow and ice 161 Driving Through WaterTransmission and cause internal transmission damage Art=taumc713b Hazard Flasher Fuel Pump SHUT-OFF SwitchRoadside Emergencies Art=rancf500a Art=raner102c Fuses and RelaysFuses Art=dnoer001c Passenger compartment fuse panel Standard fuse amperage rating and colorFuse Mini Standard Maxi Cartridge Fuse link Fuse/Relay Fuse Amp Panel Description Turn signals/Hazards Not used Smart Junction Box SJB Logic Power Not usedPower windows Fuse Radio battery feed B+ Accessory relay Brake pressure switch Power distribution box Power pointPower locks 167 Fuse/Relay Fuse Amp Power Distribution Box 3L engine if equipped ABS motor Not used PCM keep alive power Not usedBlower motor climate control Not used Engine fan Not used Description Art=raner514d Powertrain Control Module PCM Relay fuse 1710L and 4.0L engines if equipped HEGOs 172 4x4 module Not usedFoglamps Not used Mini Fuses ** Maxi Fuses Clutch solenoidFog lamp relay Changing the Tires Dissimilar spare tire/wheel information if equipped 174 Location of the spare tire and tools Regular Cab behind seats Tool LocationUnder the vehicle, just forward Rear bumper Removing the spare tire Art=raner303a Art=unoer300a Art=unoer303a Stowing the spare tire177 Art=unogf300b Tire change procedureAutomatic transmission or R Reverse manual transmission 179 Block the diagonally opposite WheelInsert tapered end of the lug Wrench behind hub caps Art=raner520a Stowing the flat/spare tire RearRemove the wheel lug nuts with the lug wrench 180 Wheel LUG NUT Torque Specifications Lug nut socket Wheel lug nut torque Size/Bolt size Overheating Use only a 12±volt supply to start your vehicle Jump StartingPreparing your vehicle Art=coner702a Connecting the jumper cablesArt=coner703a Art=coner700a Jump startingArt=coner701a Removing the jumper cables Remove the jumper cable from the ground metal surface Art=coner702a Wrecker Towing Art=winer104a Contact Your Authorized Mazda Dealer Customer AssistanceCustomer Assistance U.S.A. Mainland and Hawaii Contact Mazda North American Operations Contact the Mazda Customer Relations Department Customer Assistance CanadaCall the Mazda Regional Office Mediation/Arbitration Program Canadian Motor Vehicle Arbitration Plan Camvap Ackroyd Road Regional OfficesRegional Offices Areas Covered 604 303±5670 Quebec 514 694±6390 800 263±4680 Regional OfficesVogell Road Customer Assistance Puerto Rico California U.S. only Puerto Rico Mazda IMPORTERS/DISTRIBUTORSCanada Guam Warranties for Your Mazda SaipanAmerican Samoa Outside the United States Outside Canada ADD-ON NON-GENUINE Parts and Accessories Service Publications 9999 95 020G Reporting Safety Defects9999 95 022B 9999 95 023C Customer Assistance Waxing CleaningWashing the Exterior Paint Chips Aluminum Wheels and Covers Engine 204 3L Engine0L Engine Art=ranmc723e Art=ranmc708b Plastic NON-PAINTED Exterior PartsWindows and Wiper Blades Interior Instrument Panel and Cluster LensInterior Trim Underbody Mazda CAR Care Products 207 Introduction Maintenance and SpecificationsScheduled Maintenance Chart Symbols 209 Disc brake system Caliper slide rails Schedule 211 Does not require replacement unless rear axle Schedule 2 Ð Special Operating Conditions While operating your vehicle Owner MaintenanceOwner Maintenance Schedule 214 At least monthly At least twice a year for example, every spring and fall Retightening lug nuts Service RecommendationsPrecautions When Servicing Your Vehicle Working with the engine off Art=unogf302a Working with the engine onOpening the Hood Art=ranmc141b Identifying Components in the Engine Compartment3L I4 engine 0L V6 engine Art=ranmc115g 0L Sohc V6 engine Art=expmc101m Art=ranmc301b Windshield Washer FluidWindshield Wiper Blades Checking the engine oil Changing the wiper bladesEngine OIL Art=dnomc009a 223 3L I4 engine0L V6 engine Art=ranmc135d Art=ranmc139c 0L Sohc V6 engine224 0L V6 engine SAE 5W-20 0L Sohc V6 engine SAE 5W-30 3L & 3.0L Engines Adding engine oilEngine Oil Recommendations SAE 5W-20 engine oil is recommended SAE 5W-30 engine oil is recommended Look for this certificationTrademark Engine Oil Filter Recommendation Battery Art=ranmc105b Maintenance and Specifications Checking engine coolant ReturnEngine Coolant Art=dewmc111a Art=ranmc146a 3L engine231 0L & 4.0L engines Art=ranmc108a Adding engine coolant Maintenance and Specifications Severe climates Recycled engine coolantCoolant refill capacity If you drive in extremely hot climates What YOU should Know about Automotive Fuels Important safety precautionsFuel Filter 237 Art=f12mc032a Art=mbsmc001a Fuel Filler Cap238 Improve air quality Cleaner airChoosing the right fuel Octane recommendations Essentials of Good Fuel Economy Fuel qualityRunning out of fuel Measuring techniques Calculating fuel economy For consistent results when filling the fuel tankFilling the tank Driving style Ð good driving and fuel economy habits Habits Conditions MaintenanceCombine errands and minimize stop-and-go driving EPA window sticker Emission Control System Indicator on On board diagnostics OBD-IIReadiness for Inspection/Maintenance I/M testing 245 Art=ranmc143a Art=expmc500a Power Steering Fluid3L I4 engine 0L V6 engine 246 Mercon ATF Art=expmc501a Clutch Fluid if Equipped Brake FluidFluid level will drop slowly as Art=ranmc153a Transmission FluidChecking automatic transmission fluid 250 Low fluid levelHigh fluid level Art=ranmc129b Art=ranmc132a Checking and adding manual transmission fluid if equipped Art=mbsmc002a Art=f23mc115a 252 Transfer Case Fluid if EquippedDriveline Universal Joint and Slip Yoke Art=ranmc128b Art=f12mc022a Fluid Mazda Part Application Capacity Name Checking and Adding Rear Differential FluidRefill Capacities Art=mbsmc003a Art=f12mc022a Transmission Mazda Speed manual Quarts Fluid Power steering Mazda All Fill to range on FluidDipstick 65L Maintenance and Specifications Lubricant Specifications Compression Ratio 257 Power steering fluid, transfer caseEngine Specifications Art=ranmc705a Vehicle DimensionsVehicle dimensions Regular Cab SuperCab Art=ranmc706a Safety Compliance Certification LabelIdentifying Your Vehicle Art=ranmc707a Art=navmc710a Vehicle identification number VINLocated on the driver side instrument panel Art=204mc036a Five-speed automatic 5R44E/5R55E Five-speed manual R1 261 TRANSMISSION/TRANSAXLE Code DesignationsCode Description Art=dnomc047a Use of cell phones and other devices by driver AccessoriesCell Phones 262 Index Premium AM/FM stereo Clock adjust Emergencies, roadsideLubricant specifications 256 Clutch Lamps Bulb replacement Safety information relating toInfant seats see Safety seats Inspection/maintenance I/M Calculating fuel economy 240 Power distribution box see Lane change indicator seeLubricant specifications ...256±257 Safety belts see Safety Special notice Setting the clockSpecification chart, lubricants 256±257 Transmission 149 Snow tires and chains Windows Checking and adding fluid 268