Maintenance and Specifications | Mazda 4WD manual

JOBNAME: No Job Name PAGE: 255 SESS: 1 OUTPUT: Tue Apr 12 14:52:56 2005 /ford_pdm/ford/own2002/mbs/mpdiff

Maintenance and Specifications

Fluid	Mazda Part	Application	Capacity
	Name
Fuel tank	N/A	Regular cab	17 gallons
		(Short wheel	(64.4L)
		base)
		SuperCab	19.5 gallons
			(73.8L)
Transfer Case	Mazda	4x4 Vehicles	1.25 quarts
Fluid	MERCON® ATF		(1.2L)
Front axle	Mazda SAE	4x4 Vehicles	3.6 pints (1.7L)
lubricant	80W-90
	Premium Rear
	Axle Lubricant
Rear axle	Mazda SAE	All	5.0-5.3 pints
lubricant5	80W-90		(2.4-2.5L)
	Premium Rear
	Axle Lubricant
Windshield	Ultra-Clear	All	2.75 quarts
washer fluid	Windshield		(2.6L)
	Washer
	Concentrate

1Ensure the correct automatic transmission fluid is used. Transmission fluid requirements are indicated on the dipstick or on the dipstick handle. MERCON® and MERCON® V are not interchangeable. DO NOT mix MERCON® and MERCON®V. Refer to the service maintenance section to determine the correct service interval.

2Service refill capacity is determined by filling the transmission to the bottom of the filler hole with the vehicle on a level surface.

3Indicates only approximate dry-fill capacity. Some applications may vary based on cooler size and if equipped with an in-tank cooler. The amount of transmission fluid and fluid level should be set by the indication on the dipstick's normal operating range.

4Add the coolant type originally equipped in your vehicle. DO NOT MIX different colors or types of coolant. DO NOT USE Mazda Extended Life Engine Coolant (orange in color). Refer to Adding engine coolant, in this chapter.

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PAGE: 255 OP: root EDIT SESSION: 1 DATE: APR 12 2005 at 14:52 JOB: @ibm2/ford_pdm/CLS_ford/GRP_own2002/JOB_mbs/DIV_mpdiff

DIFF-MARKED Review Copy ÐÐ

(OLD=2005 B-Series fus Owners Guide (post-2002-fmt) 2nd Printing (#24721) (Nov-24-2004 11:18:53))

(NEW=2006 B-Series fus Owners Guide (post-2002-fmt) 2006 MBS CNE (#NoEntry) (Apr-12-2005 14:48:18)) 2006 B-Series(mbs), Owners Guide (post-2002-fmt)(own2002), Market: USA (fus)

Image 255

Mazda 4WD manual Maintenance and Specifications

Contents

Table of Contents Starting 141 Brakes 145 Transmission operation 149 Airbags Child restraints Accessories 262 Index 263 Introduction California Proposition 65 WarningCongratulations BREAKING-IN Your Vehicle Safety and Environment ProtectionEmission warranty Protecting the environment Special instructions Event Data Recorder Using your vehicle with a snowplow Using your vehicle as an ambulanceYour vehicle is not equipped with a snowplowing package Vehicle Symbol Glossary Information about this Guide Powertrain Malfunction Speed Control If equipped Instrument Cluster Fog lamp control Art=mbsis302b Check engine The Check Engine Anti-lock brake system If Confirm the brake system warningLight is functional, it will Momentarily illuminate when Charging system Illuminates when Battery is not charging properlyEngine coolant temperature Illuminates when the engine coolant Four-wheel drive low is engaged Flash have the system servicedFour wheel drive low if Equipped Illuminates when Art=mbsis304b Art=ranis341a Art=ranis343a Gauges Serious burns Fuel gauge IndicatesApproximately how much fuel is left Instrument Cluster CLK ÐTo set the time Entertainment SystemsAudio Systems AM/FM stereo if equipped Art=rancf830a Art=221cf840a Art=221cf837a Art=221cf841a Memory presets To set a CLK Clock Press CLK until Select Hour or Select Following modes and use To make adjustment in those modesAM/FM stereo single CD/MP3 system CD eject Press to eject REW Rewind Press to Manually reverse in a CD track Shuff Shuffle Press toFF Fast forward Press to Manually advance in a CD track 14. ON/OFF/Volume Press to Scan Press to toggle between Scan on and Scan OFF. WhenTurn ON/OFF. Turn to Modes and use To make Adjustment in those modes AM/FM stereo cassette, CD/MP3 sound systemArt=rancf805c Dolby Dolby noise reduction Reduces tape noise and hiss Track number/music name/file name In MP3 mode, press REW Rewind In tape mode Shuff Shuffle In CD orFF Fast forward In tape Cassette slot Insert a cassette, facing to the right 17. ON/OFF/Volume Press to turnON/OFF. Turn to Disc will begin play CD slot Insert a CD, label side Premium in-dash CD6/MP3 disc audio system AM/FM Press to select AM/FM1/FM2 frequency bandsArt=rancf844a Fade Press Bass PressTreble Press Balance Press Play the tracks on the current REW Rewind Press toManually reverse in a CD track CD slot Insert a CD, label side up General Audio InformationCassette/player care CD/CD player care Art=rancf780a Climate ControlsHeater only System if Equipped Operating tips Art=rancf781a Fan speed adjustmentControls the volume of air circulated in the vehicle Manual Heating and AIR Conditioning System if Equipped Climate Controls Flash to pass LightsHeadlamp Control High beams Aiming the Headlamps Headlamp aim adjustmentFoglamp control if equipped Panel Dimmer Control Headlamps and open the hood Turn Signal Control Art=mbscf406a Art=mbscf407aArt=rancf324a Interior Lamps Bulb Replacement Function Replacing the interior bulbsReplacing headlamp bulbs Behind the headlamp assembly Align the lamp on the vehicle and push to snap in place Replacing front park/turn side marker bulbs Install the lamp assembly and secure with four screws Install the screw on lamp assembly Replacing fog lamp bulbs Replacing high-mount brake lampArt=ranmc306a Art=ranmc312a Replacing license plate lamp bulbs Art=rancf325a Art=rancf326a Driver ControlsMULTI-FUNCTION Lever Tilt Steering Wheel if Equipped Auxiliary Power Point 12VDC Center Console if EquippedArt=rancf520a Power Windows if Equipped Cigar/Cigarette lighter if equippedArt=rancf517d Fold-away mirrors Power mirror control if equippedOne touch down Exterior Mirrors Setting speed control Disengaging speed controlArt=rancf328a Art=rancf331a Set speed Increasing speed while using speed controlReducing speed while using speed control Resuming a set speed Deactivating overdrive Turning off speed controlOverdrive Control if Equipped Activating overdrive Art=207cf332a Art=221cf339b BED Extender if Equipped Extend the bed extender To remove the bed extender Remote Entry System if Equipped Power Door Locks if EquippedLocks and Security Keys Locking the doors Sounding a panic alarmReplacing the battery Unlocking the doors Art=f23mc007a To replace the battery Twist a thin coin betweenHow to reprogram your remote entry transmitters Replacing lost remote entry transmitters Illuminated entry Put the key in the ignitionTurn the key from Lock position to 3 OFF Anti-theft indicator Replacement keysSecurilock Passive ANTI-THEFT System if Equipped Programming spare keys TipsArt=207cf313a Locks and Security Seating and Safety Restraints Adjusting the front manual seat if equippedSeating Using the manual lumbar support if equipped Passenger side rear access if equipped60/40 seat if equipped Center facing jump seat two±door Cab Plus if equipped Safety RestraintsSafety restraints precautions Rear Seats Seating and Safety Restraints Art=f12ss511a Energy Management FeatureLap belt does not adjust automatically Combination lap and shoulder belts Art=mbsss111a Art=mbsss112a Vehicle sensitive mode When to use the automatic locking mode How to disengage the automatic locking modeArt=enoss522c Art=exdss025a Front safety belt height adjustment Safety belt pretensioner Two±door Cab Plus Safety belt extension assemblyRegular Cab and four±door Cab Plus BeltMinder Safety belt warning light and indicator chimeConditions of operation Then More we drive, the more we are Reasons given Consider″Crashes are rare events″ 36,700 crashes occur every day Single-vehicle crashes, many when Reduce risk of death to front seat60% in light trucks Nearly 1 of 2 deaths occur One time disable Deactivating/activating the BeltMinder featureBeltMinder activation and deactivation procedure Safety belt maintenance Art=mbsss107a Important supplemental restraint system SRS precautionsAirbag Supplemental Restraint System SRS Art=ranss510f Art=mbsss114a Art=mbsss113b Seating and Safety Restraints Art=mbsss113a Art=mbsss114a Children and airbags Art=comss002a How does the airbag supplemental restraint system work? Rapidly upon activation. After airbag Airbags inflate and deflate Art=ranis319a Determining if the system is operational Passenger airbag ON/OFF switch Turning the passenger airbag offArt=ranss502a Art=ranss501a Turning the passenger airbag back on Seating and Safety Restraints Seating and Safety Restraints Seating and Safety Restraints Important child restraint precautions Safety Restraints for Children Children and safety belts Child booster seats When children should use booster seats Art=cgrss526b Art=mbsss109a Types of booster seats Importance of shoulder belts Those with a high back If, with a backless booster seat Safety Seats for Children Child and infant or child safety seatsArt=comss006a Art=f12ss008a Art=f12ss010a To remove any slack in the belt To put the retractorAutomatic locking mode, grasp Child seat toward the buckle Attaching child safety seats with tether straps Bucket seats 60/40 seatsArt=ranss564a Art=mbsss100a Art=ranss573a Clip the tether strap to the anchor Center seating location 60/40 seats with folding armrestArt=ranss575a Art=ranss576a Art=ranss577a Art=mbsss104a Art=mbsss105a 103 Seating and Safety Restraints Art=supfw007a Vehicle CharacteristicsTires, Wheels and Loading 4WD and AWD Systems if equipped How your vehicle differs from other vehicles Art=supfw001aArt=supfw010a Art=supfw009a Treadwear 200 Traction AA Temperature aInformation about Uniform Tire Quality Grading Treadwear Glossary of tire terminology Temperature a B CTraction AA a B C Tires Inspecting and Inflating Your Tires Art=ecomc021b Inflating your tires Tires, Wheels and Loading Damage Tire CareInspecting your tires Tire wear Safety practices AgeHighway hazards Tire rotation Tire and wheel alignment Front Wheel Drive FWD Vehicles front tires at top Diagram 115 Art=f23mc122a Tire Replacement Requirements Information Contained on the Tire Sidewall Information on ªPº type tiresArt=f23mc119a Letter rating Speed rating mph km/h Mph 299 km/h Treadwear, Traction and Temperature GradesMph 240 km/h Mph 270 km/h Art=f23mc120b 120 121 Information on ªTº type tiresLocation of the tire label Snow Tires and Chains Vehicle Loading ± with and Without a Trailer Art=f23gf110b Art=f23gf111d Art=f23gf117b Art=f23gf112b Example only Art=f23gf113b GCW must never exceed the Gcwr 126Art=f23gf114b Art=f23gf115c 127 Steps for determining the correct load limit 128 Trailer Towing 000 2,722 480 1,125 380 1,080 000 2,722 680 1,216 540 1,152800 2,177 440 Equal to Vehicle 000 3,175 440 1,560 800 2,177 600 Equal to000 2,722 660 1,206 500 1,134 000 2,722 500 1,134 380 1,080 4x2 w/manual transmission Engine Rear axle Maximum 4x4 w/manual transmission EngineCab Plus/Cab Plus 000 2,722 460 1,115 340 1,061 4x2 w/automatic transmission Engine Rear axle Maximum500 2,495 260 1,025 Equal to Vehicle 000 2,722 620 1,188 460 1,115 Dual 134 4x4 w/automatic transmission Engine000 2,722 320 1,052 500 4,309 740 2,603 Hitches Safety chainsDo not attach safety chains to the bumper Preparing to tow Art=ranmc721a Using a step bumperTrailer tow connector Trailer lamps Driving while you tow Trailer tow connector Color Function Comment Servicing after towing Trailer towing tipsLaunching or retrieving a boat Vehicles equipped with a manual transmission Recreational Towing Camper Bodies Your pickup is not recommended for slide±in camper bodies140 Preparing to start your vehicle DrivingStarting Positions of the ignition Important safety precautions Make sure the parking brake is Set Make sure the gearshift is in P ParkIf starting a vehicle with a manual Transmission Art=f12st004b Starting the engineGuarding against exhaust fumes 144 Four-wheel anti-lock brake system ABS Using the Engine Block Heater if EquippedImportant ventilating information Brakes Art=comss004a Using ABSABS warning lamp Illuminates with the parking brake Brake Parking brakeIgnition is turned on until Parking brake is released Pull the release lever to release Steering TRACTION-LOK Axle if EquippedPreparing to Drive 149 Driving Driving with a 5±speed automatic transmission if equipped ParkArt=rangf120a Drive not shown ReverseNeutral Overdrive Recommended shift speeds Using the clutchForced downshifts Manual Transmission Operation if Equipped Parking your vehicle UpshiftsShift from Transfer case position if equipped Reverse FOUR-WHEEL Drive 4WD Operation if Equipped 4WD system indicator lightsRemoving the key If your vehicle gets stuck in mud or snow Using the electronic shift 4WD system if equipped Shifting between 2WD and 4X4 HighShifting to/from 4X4 LOW If your vehicle goes off the edge of the pavement Driving off-road with 4WDHow your vehicle differs from other vehicles Basic operating principles If your vehicle gets stuck Emergency maneuvers158 Mud and water Sand Driving on snow and ice Driving on hilly or sloping terrain Art=taumc713b Driving Through WaterTransmission and cause internal transmission damage 161 Art=rancf500a Fuel Pump SHUT-OFF SwitchRoadside Emergencies Hazard Flasher Art=dnoer001c Fuses and RelaysFuses Art=raner102c Standard fuse amperage rating and color Fuse Mini Standard Maxi Cartridge Fuse linkPassenger compartment fuse panel Panel Description Fuse/Relay Fuse Amp Radio battery feed B+ Accessory relay Brake pressure switch Smart Junction Box SJB Logic Power Not usedPower windows Fuse Turn signals/Hazards Not used 167 Power pointPower locks Power distribution box 3L engine if equipped Fuse/Relay Fuse Amp Power Distribution Box Engine fan Not used PCM keep alive power Not usedBlower motor climate control Not used ABS motor Not used Description Powertrain Control Module PCM Relay fuse 171 0L and 4.0L engines if equippedArt=raner514d 4x4 module Not used Foglamps Not usedHEGOs 172 Changing the Tires Clutch solenoidFog lamp relay Mini Fuses ** Maxi Fuses 174 Dissimilar spare tire/wheel information if equipped Location of the spare tire and tools Removing the spare tire Tool LocationUnder the vehicle, just forward Rear bumper Regular Cab behind seats Stowing the spare tire 177Art=raner303a Art=unoer300a Art=unoer303a Tire change procedure Automatic transmission or R Reverse manual transmissionArt=unogf300b Art=raner520a Block the diagonally opposite WheelInsert tapered end of the lug Wrench behind hub caps 179 180 RearRemove the wheel lug nuts with the lug wrench Stowing the flat/spare tire Lug nut socket Wheel lug nut torque Size/Bolt size Wheel LUG NUT Torque Specifications Overheating Jump Starting Preparing your vehicleUse only a 12±volt supply to start your vehicle Connecting the jumper cables Art=coner703aArt=coner702a Jump starting Art=coner701aArt=coner700a Remove the jumper cable from the ground metal surface Removing the jumper cables Art=coner702a Art=winer104a Wrecker Towing Contact Mazda North American Operations Customer AssistanceCustomer Assistance U.S.A. Mainland and Hawaii Contact Your Authorized Mazda Dealer Customer Assistance Canada Call the Mazda Regional OfficeContact the Mazda Customer Relations Department Canadian Motor Vehicle Arbitration Plan Camvap Mediation/Arbitration Program 604 303±5670 Regional OfficesRegional Offices Areas Covered Ackroyd Road 514 694±6390 Quebec Customer Assistance Puerto Rico Regional OfficesVogell Road 800 263±4680 California U.S. only Guam Mazda IMPORTERS/DISTRIBUTORSCanada Puerto Rico Outside the United States SaipanAmerican Samoa Warranties for Your Mazda Outside Canada Service Publications ADD-ON NON-GENUINE Parts and Accessories 9999 95 023C Reporting Safety Defects9999 95 022B 9999 95 020G Customer Assistance Paint Chips CleaningWashing the Exterior Waxing Engine Aluminum Wheels and Covers Art=ranmc723e 3L Engine0L Engine 204 Plastic NON-PAINTED Exterior Parts Windows and Wiper BladesArt=ranmc708b Underbody Instrument Panel and Cluster LensInterior Trim Interior 207 Mazda CAR Care Products Maintenance and Specifications Scheduled MaintenanceIntroduction 209 Chart Symbols Disc brake system Caliper slide rails 211 Schedule Does not require replacement unless rear axle Schedule 2 Ð Special Operating Conditions 214 Owner MaintenanceOwner Maintenance Schedule While operating your vehicle At least twice a year for example, every spring and fall At least monthly Working with the engine off Service RecommendationsPrecautions When Servicing Your Vehicle Retightening lug nuts Working with the engine on Opening the HoodArt=unogf302a Identifying Components in the Engine Compartment 3L I4 engineArt=ranmc141b Art=ranmc115g 0L V6 engine Art=expmc101m 0L Sohc V6 engine Windshield Washer Fluid Windshield Wiper BladesArt=ranmc301b Art=dnomc009a Changing the wiper bladesEngine OIL Checking the engine oil Art=ranmc135d 3L I4 engine0L V6 engine 223 0L Sohc V6 engine 224Art=ranmc139c 0L Sohc V6 engine SAE 5W-30 0L V6 engine SAE 5W-20 SAE 5W-20 engine oil is recommended Adding engine oilEngine Oil Recommendations 3L & 3.0L Engines Engine Oil Filter Recommendation Look for this certificationTrademark SAE 5W-30 engine oil is recommended Art=ranmc105b Battery Maintenance and Specifications Art=dewmc111a ReturnEngine Coolant Checking engine coolant 3L engine 231Art=ranmc146a Art=ranmc108a 0L & 4.0L engines Adding engine coolant Maintenance and Specifications If you drive in extremely hot climates Recycled engine coolantCoolant refill capacity Severe climates Important safety precautions Fuel FilterWhat YOU should Know about Automotive Fuels Art=f12mc032a 237 Fuel Filler Cap 238Art=mbsmc001a Octane recommendations Cleaner airChoosing the right fuel Improve air quality Measuring techniques Fuel qualityRunning out of fuel Essentials of Good Fuel Economy For consistent results when filling the fuel tank Filling the tankCalculating fuel economy Habits Driving style Ð good driving and fuel economy habits EPA window sticker MaintenanceCombine errands and minimize stop-and-go driving Conditions Emission Control System 245 On board diagnostics OBD-IIReadiness for Inspection/Maintenance I/M testing Indicator on Power Steering Fluid 3L I4 engine 0L V6 engine 246Art=ranmc143a Art=expmc500a Art=expmc501a Mercon ATF Brake Fluid Fluid level will drop slowly asClutch Fluid if Equipped Transmission Fluid Checking automatic transmission fluidArt=ranmc153a Art=ranmc129b Art=ranmc132a Low fluid levelHigh fluid level 250 Art=mbsmc002a Art=f23mc115a Checking and adding manual transmission fluid if equipped Art=ranmc128b Art=f12mc022a Transfer Case Fluid if EquippedDriveline Universal Joint and Slip Yoke 252 Art=mbsmc003a Art=f12mc022a Checking and Adding Rear Differential FluidRefill Capacities Fluid Mazda Part Application Capacity Name 65L Power steering Mazda All Fill to range on FluidDipstick Transmission Mazda Speed manual Quarts Fluid Maintenance and Specifications Lubricant Specifications Power steering fluid, transfer case Engine SpecificationsCompression Ratio 257 Vehicle Dimensions Vehicle dimensions Regular Cab SuperCabArt=ranmc705a Art=ranmc707a Safety Compliance Certification LabelIdentifying Your Vehicle Art=ranmc706a Art=204mc036a Vehicle identification number VINLocated on the driver side instrument panel Art=navmc710a Art=dnomc047a TRANSMISSION/TRANSAXLE Code DesignationsCode Description Five-speed automatic 5R44E/5R55E Five-speed manual R1 261 262 AccessoriesCell Phones Use of cell phones and other devices by driver Index Clutch Clock adjust Emergencies, roadsideLubricant specifications 256 Premium AM/FM stereo Calculating fuel economy 240 Safety information relating toInfant seats see Safety seats Inspection/maintenance I/M Lamps Bulb replacement Safety belts see Safety Lane change indicator seeLubricant specifications ...256±257 Power distribution box see Snow tires and chains Setting the clockSpecification chart, lubricants 256±257 Transmission 149 Special notice 268 Windows Checking and adding fluid