Item

Dia.

 

Part

Description

Quantity

No.

 

Mkgs.

 

No.

 

 

 

 

 

Figure 13-3. Control Box Assembly − CC/CV Models (Figure 13-1Item 106)

 

 

 

 

 

 

 

. . .

1

. . . F1, F2

. . *085 874 . .

FUSE, mintr cer slo-blo 10A 250V

. . . 2

. . .

2

.

. . . . . . . . .

. . .

046 432 . .

HOLDER, fuse mintr .250 x 1.250

. . . 2

. . . 3

.

. . . . . . . . .

. . .

201 077 . .

CONTROL BOX, lh

. . . 1

. . . 4

.

. . . . . . . . .

. . .

201 078 . .

CONTROL BOX, rh

. . . 1

. . .

5

.

. . . . . . . . .

. . .

201 079 . .

COVER, control box

. . . 1

. . .

6

.

. . . . . . . . .

. . .

134 201 . .

STAND-OFF, support pc card

. . . 3

. . .

7

. . . . PC9 . . .

192 224 . .

CIRCUIT CARD ASSY, display

. . . 1

. . . 8 . . . . . C9 .

. . .

. 087 110 . .

CAPACITOR, elctlt 240uf 200VDC

. . . 1

. . .

9

.

. . . . . . . . .

. . .

177 136 . .

CLAMP, capacitor 1.375dia

. . . 1

. . . .

. .

.

. . . . . . . . .

. . .

. 204 811 . .

HARNESS, control box, cv weld control (consisting of)

. . . 1

. . . 10

.

. . . SR1 . . .

035 704 . . .

. RECTIFIER, integ 40A 800V

. . . 1

. . . 11

.

. . . CR5 . . .

090 104 . . .

. RELAY, encl 12VDC SPST 30A/15VDC

. . . 1

. . . .

. .

.

. . . RC4 . . .

047 483 . . .

. CONNECTOR, rect univ 084 15P/S 3 row rcpt cable/panel lkg . . . .

. . . 1

. . . .

. .

.

. . . RC3 . . .

158 466 . . .

. CONNECTOR, rect univ 084 12P/S 3 row rcpt cable/panel lkg . . . .

. . . 1

. . . .

. . . . . . RC1 . . .

135 133 . . .

. CONNECTOR, rect univ 084 9P/S 3 row rcpt cable/panel lkg

. . . 1

. . . 12

 

CB11, 12, 13

139 266 . . .

. CIRCUIT BREAKER, man reset 1P 15A 250VAC frict

. . . 3

. . . .

. .

.

. . . . . . . . .

. . .

148 850 . . .

. SOCKET, relay 5 pin

. . . 1

. . . .

. .

.

. . . . S6 .

. . .

193 324 . . .

. SWITCH, rotary 6 position gold contacts

 

. . . .

. .

.

. . . . . . . . .

. . .

. . . . . . . . . . . .

. (located on front panel, see 13-5)

. . . 1

. . . .

. .

.

. . . . S5 .

. . .

. 011 609 . . .

. SWITCH,tgl spdt 15a 125vac on−none−on spd term chr

 

. . . .

. .

.

. . . . . . . . .

. . .

. . . . . . . . . . . .

. (located on front panel, see 13-5)

. . . 1

. . . .

. .

.

. . . . . . . . .

. . .

150 316 . . .

. CONN, rect univ 039 6p/s 3row plug cable lkg

. . . 6

. . . .

. .

.

. . . . . . . . .

. . .

177 859 . . .

. CONN, body 5 terminal (to engine control switch S1)

. . . 1

. . . .

. .

.

. . . . . . . . .

. . .

193 183 . . .

. CONN, rect cinch 18 pin

. . . 1

. . . .

. .

.

. . . . . . . . .

. . .

196 602 . . .

. PLUG, cavity 18,30 position cinch connector

. . . 4

. . . .

. .

.

. . . . . . . . .

. . .

196 603 . . .

. SEAL, switch 6 position rotary .250 shaft

. . . 1

. . . .

. .

.

. . . . . . . . .

. . .

141 450 . . .

. CONN, rect metrmate 10skt 1row plug cable lkg

. . . 1

. . . 13

.

. . . PC7

. . 195 706 . .

MODULE, pull to idle, two output, 7 pin

. . . 1

. . . 14

.

. . . CR4

. . 113 247 . .

RELAY, encl 12vdc dpdt 20a/120vac 8pin flange mtg

. . . 1

. . . 15

.

. . . CR6 . .

090104 . .

RELAY, encl 12vdc spst 30a/15vdc 5pin flange mtg

. . . 1

. . . 16

.

. CR2, CR3 .

090 104 . .

RELAY, encl 12VDC SPST 30A/15VDC spin flange mtg

. . . 2

. . . .

. .

.

. . . . . . . . .

. . .

212 452 . .

HARNESS, engine control (consisting of)

. . . 1

. . . 17 D10/C10, D11/C11 189 701 . . .

. DIODE/CAPACITOR BOARD

. . . 2

. . . 18

.

. . . . R8 .

. . .

217 335 . . .

. RESISTOR BOARD

. . . 1

. . . 19

.

. . . CB10

. . .

190 374 . . .

. CIRCUIT BREAKER, auto reset 12VDC 40A

. . . 1

. . . .

. .

.

. . . . . . . . .

. . .

148 850 . . .

. SOCKET, relay 5 pin

. . . 2

. . . .

. .

.

. . . PLG4

. . .

. 114 062 . . .

. CONNECTOR, rect univ 084 15P/S 3 row plug cable lkg

. . . 1

. . . .

. .

.

. . . . . . . . .

. . .

185 655 . . .

. SEAL, wire univ 15P/S 3 row

. . . 1

. . . 20

.

. . . CR1 . . .

214 876 . . .

. RELAY, Encl 6vdc Spst 35a/14vdc 5 Pin

. . . 1

. . . 21

.

. . . CR9 . . .

090 104 . . .

. RELAY, encl 12VDC SPST 30A/15VDC spin flange mtg

. . . 1

. . . 22

.

. . . CR8 . . .

155 309 . .

CONTACTOR, Solenoid 12vdc Continuous 400a Inrush

. . . 1

Optional

*Recommended Spare Parts.

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

Return To Table Of Contents

OM-4406 Page 75

Page 81
Image 81
Miller Electric Big 40 CAT manual Control Box Assembly − CC/CV Models -1Item