Description
OM-4406
Processes
From Miller to You
Table of Contents
− Maintenance & Troubleshooting
Deccon111/02
Directives
Standards
Deccon1sound11/02
Sound Level Information
Arc Welding Hazards
Symbol Usage
Engine Hazards
Compressed Air Hazards
Radiation can cause interference
Principal Safety Standards
California Proposition 65 Warnings
EMF Information
LES Fumées ET LES GAZ peuvent être dangereux
Signification des symboles
− Consignes DE Sécurité − Lire Avant Utilisation
UN Choc Électrique peut tuer
LE Bruit peut affecter l’ouïe
LE Soudage peut provoquer un in- cendie ou une explosion
DES Particules Volantes peuvent blesser les yeux
DES Pièces Chaudes peuvent provoquer des brûlures graves
’AIR Comprimé peut provoquer des blessures
’EXPLOSION DE LA Batterie peut
DES Organes Mobiles peuvent provoquer des blessures
LA Chaleur DU Moteur peut pro- voquer un incendie
Information sur les champs électromagnétiques
Principales normes de sécurité
− Definitions
Starting Instructions
+ −
Serious injury and damage
Are possible hazards as
Can cause severe burns. Do
Falling equipment can cause
Return To Table Of Contents
CC Models CC/CV Models
Manufacturer’s Rating Labels For CE Products
− 50 h Std
Std
Symbols And Definitions
Dimensions, Weights, And Operating Angles
− Specifications
Weld, Power, And Engine Specifications
Volt-Ampere Curves For CC Models
Volt-Ampere Curves For CC/CV Models
Stick Mode
MIG Mode
TIG Mode
Duty Cycle And Overheating
Fuel Consumption
15 kVA/kW Three-Phase AC Output No Weld Load
AC Generator Power Curve
Optional Three-Phase Generator Curves
12 kVA/kW Single-Phase AC Output No Weld Load
Volt-Ampere Curve For CC/CV Models In AC TIG Mode
Airflow Clearance
− Installation
Installing Welding Generator See Sections 5-2And
Location Grounding
Using Lifting Eye
To Bolt Unit In Place
Mounting Welding Generator
Supporting The Unit
Mounting Surface
Point exhaust pipe in desired di
Installing Exhaust Pipe
Tools Needed 1/2
Stop engine and let cool
Charger
Activating The Dry Charge Battery If Applicable
Do not overfill battery cells
Read and follow all instruc
Connect Negative − Cable Last
Connecting The Battery
Reinstall cover after connecting battery
Engine Prestart Checks
Coolant Recovery Tank
Selecting Weld Cable Sizes
Connecting To Weld Output Terminals
Socket
Connecting To Remote 14 Receptacle RC14 On CC/CV Models
Front Panel Controls For CC Models See Section
− Operating Welding Generator − CC Models
To Start Do not use ether
Engine Indicator Lights
Do not switch under load
Engine Starting Controls
Set weld controls as shown to
Remote Amperage Control On CC Models Optional
Weld Control/Arc Condition Information Label
Example
Return To Table Of Contents
Front Panel Controls For CC/CV Models See Section
− Operating Welding Generator − CC/CV Models
Engine Oil Pressure Light
Use switch to select weld amperage range
Voltage/Amperage Adjust Switch And Remote 14 Receptacle
Process/Contactor Switch Settings
Process/Contactor Switch On CC/CV Models
Example Combination Remote Amperage Control TIG
Remote Voltage/Amperage Control On CC/CV Models Optional
Example Combination Remote Amperage Control Stick
Open, contact Factory Autho
− Operating Auxiliary Equipment
Volt And 240 Volt Receptacles
At least once a month, run en
Close panel opening if no connections are made to generator
Three-Phase Power Connection
Rear Of Panel
Circuit Breaker CB2 Circuit Breaker CB3
Optional Generator Power Receptacles
240 V 15 a AC South African Receptacle RC1
Maintenance Label
− Maintenance & Troubleshooting
Every 100 h
Routine Maintenance
Every 8 h
Every 50 h
Caterpillar Customer Assistance
Service
Every 1000 h
Every 2000 h
Do not clean housing with air hose
Servicing Air Cleaner
By the warranty
To clean air filter
Tools Needed 3/8
Inspecting And Cleaning Optional Spark Arrestor Muffler
Stop engine and let cool. Reinstall cleanout plug
Engine Speed No Load
Adjusting Engine Speed
Idle Speed Adjustment
Weld/Power Speed Adjustment
Servicing Fuel And Lubrication Systems
Overload Protection
Start Engine With No Load Applied
Diagnosing Causes Of Engine Fault Shutdowns
Pre-Start Diagnostic Checks
Diagnostic Checks While Running
Welding − CC Models
Troubleshooting
Welding − CC/CV Models
Engine
Standard Generator Power
Optional Three-Phase Generator Power CC/CV Models
Air in fuel system. See engine manual
Wiring harness and components
Shutdown switch is released Out
Temperature is too high see Sections 5-7and
Circuit Diagram For CC Welding Generator
− Electrical Diagrams
215 296-B
Circuit Diagram For CC/CV Welding Generator
215 297-B
Welding Generator
− RUN-IN Procedure
Wetstacking
From flammables Do not Perform
Run-In Procedure Using Load Bank
Procedure at less than
Stop engine Do not touch hot exhaust
Do not perform run-in
Run-In Procedure Using Resistance Grid
Bank/grid
From flammables
Grounding Generator To Truck Or Trailer Frame
− Generator Power Guidelines
Has this symbol
Selecting Equipment
Use ground device as stated Electrical codes
Grounding When Supplying Building Systems
How Much Power Does Equipment Require?
Earth ground if supplying
Farm/Home Equipment Rating Starting Watts Running Watts
Approximate Power Requirements For Industrial Motors
Approximate Power Requirements For Farm/Home Equipment
Industrial Motors Rating Starting Watts Running Watts
Contractor Rating Starting Watts Running Watts
Approximate Power Requirements For Contractor Equipment
KVA/HP x HP x 1000 = Starting Amperage
Power Required To Start Motor
How Much Power Can Generator Supply?
Single-Phase Induction Motor Starting Requirements
Typical Connections To Supply Standby Power
Current Load Watts Amperes
Selecting Extension Cord Use Shortest Cord Possible
113 108 100 CC only 119 110 109 111 -4 or
− Parts List
117 116 103 102 115 FIG 114 105 104 101 120
85 Fig
51 52
Dia Part Description Quantity
Dia Part Description Quantity Mkgs
095
Control Box Assembly − CC Models
Control Box Assembly − CC/CV Models
Control Box Assembly − CC/CV Models -1Item
Panel, Front w/Components − CC Models
MS1
Panel, Front w/Components − CC/CV Models -1Item
Panel, Front w/Components − CC/CV Models
PC6 192
PLG6
34 36 27 26
Hardware is common Not available unless listed
Main Rectifier Assembly -1Item
Main Rectifier Assembly
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Support
Your distributor also gives
Transportation Department
Miller Electric Mfg. Co
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