Maintenance and Troubleshooting | Miller Electric DS-64M Swingarc

SECTION 14 − MAINTENANCE AND TROUBLESHOOTING

14-1. Routine Maintenance

Y Disconnect power before maintaining.

	3 Months
		Clean and	Repair	or
	Replace	tighten	Repair	or
	Replace	tighten	replace
	unreadable	weld	cracked
	labels.	terminals.	weld
			cable.
	Replace	Check	Check gas	Check gun
	cracked	14-pin cord.	hose and	Check gun
	cracked	14-pin cord.	hose and	cable.
	parts.		fittings.	cable.
	parts.		fittings.
	6 Months
	Blow out or vacuum	Or	Clean
	inside. During heavy		Clean
			drive rolls.

	service, clean
	service, clean
	monthly.

14-2. Motor Start Control

Right Side

Tools Needed:	1	2
Tools Needed:

Non-Conductive

To change wire feed starting speed proceed as follows:

Turn Off wire feeder and welding power source.

Remove wrapper.

1Motor Board PC1

2Motor Start Control Poten- tiometer R70

Turn potentiometer clockwise to in- crease time it takes the motor to ramp up to speed. Remove protec- tive white rubber cap before making adjustment. Adjust potentiometer R70 using a small nonconductive screwdriver.

Reinstall wrapper.

1/4 in

ST-162 132 / Ref. SA-183 121-B

OM-1588 Page 36

Image 40

Miller Electric DS-64M Swingarc manual Maintenance and Troubleshooting, Routine Maintenance, Motor Start Control, Months

Contents

OM-1588161 875S ProcessesDescription File MIG Gmaw From Miller to You Table of Contents Teach Using 15 Points Redefining Teach Points − Teach Points Symbol Usage Marks a special safety messageArc Welding Hazards Electric Shock can kill ARC Rays can burn eyes and skin Welding can cause fire or explosionFlying Metal can injure eyes Buildup of GAS can injure or kill California Proposition 65 Warnings EMF Information Principal Safety StandardsAbout Pacemakers LES Fumées ET LES GAZ peuvent être dangereux UNE Décharge Électrique peut entraîner la mortIndique un message de sécurité particulier LE Soudage peut provoquer un Incendie ou une explosionDES Particules Volantes peuvent blesser les yeux DES Pièces Chaudes peuvent provoquer des brûlures graves Risque D’INCENDIE OU D’EXPLO LA Chute DE L’APPAREIL peut blesser’EMPLOI Excessif peut SUR DES Organes Mobiles peuvent provoquer des blessures Principales normes de sécurité En ce qui concerne les stimulateurs cardiaques − Installation SpecificationsInstalling Swivel Into Pipe Post − Introduction Installing Control Box And Adjusting Tilt Installing Boom And Reel Support Installing Wire Guide Extension Equipment Connection Diagram 300/400 Ampere Model CC/CV Inverter Welding Power Source Connecting Weld Cables And Gas Hoses Pin Plug Information Control Box ConnectionsPin Pin Information Removing Safety Collar And Adjusting Boom Wire Type, Size, And Feed Speed Capability TableMotor Speed Wire Type Wire Size Feed Speed Capability Gun Recommendation Table Installing And Threading Welding Wire Operational Terms − OperationPulse Welding Terms Front Panel Controls Side And Rear Panel Controls − Setting Sequence Parameters Sequence Parameters In a Program − Setting Dual Schedule Parameters Selecting Dual Schedule Pair Optional Dual Schedule Switch Diagrams − Using the Optional Data Card Installing Data CardData Card Terms Amperage Apk Peak Abk Background Card Displays Entering Access Code Definable Values Standard SecurityMotor − System Setup Accessing The Setup Menu System Setup Display Parameters RemoteCard is in card slot, program will be loaded from card Shutdown Wire Size/Type Gas Ar CO2 or Ar Oxy / 40 CFH 19 L/m Program 1 − SteelProgram 2 − Steel Program 3 − Steel Program 4 − Steel Program 5 − Stainless SteelProgram 6 − Stainless Steel Program 7 − Metal Core 400 37.2 127 137 340 33.3305 29.6 285 27.7 Program 7 − Nickel Alloy Program 4 − Stainless SteelGas Ar He / 40 CFH 19 L/m Selecting And Adjusting SharpArcE Control Parameter Select Arc Teach Using 15 Points − Teach Points Redefining Teach Points Redefining IPM Teach PointRedefining Pulse Parameters Do this for each teach point Date Program Number Wire Size/Type Equipment Used − Power Source Serial Number Wire FeederMfg. Date CFHL/min − Maintenance and Troubleshooting Routine MaintenanceDisconnect power before maintaining Motor Start Control Error Displays Release Trigger Error Display Troubleshooting Disconnect power before troubleshootingTrouble Remedy Pull OM-1588 − Electrical Diagram Circuit Diagram SD-184 792-B − Parts List 16-4 16-2 26 27 16-5 Optional Support, Hub & Reel -1 Item Panel, Front w/Components -4 Item Control Box 16-3 Control Box -1 Item Drive Assembly, Wire Drive Assembly, Wire -1 Items 29 Drive Roll and Wire Guide Kits Fraction MetricRoll Kit Roll Panel, Side w/Components -4 Item Boom Assembly Boom Assembly -1 Item OM-1588 Your distributor also gives ServiceSupport To locate a Distributor or Service Agency visit Miller Electric Mfg. CoFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s