.A complete Parts List is available at www.MillerWelds.com

SECTION 6 − MAINTENANCE &TROUBLESHOOTING

6-1. Routine Maintenance

!

Disconnect power

.Maintain more often

 

before maintaining.

during severe conditions.

n = Check

Z = Change

~ = Clean

l = Replace

* To be done by Factory Authorized Service Agent

 

Every

3 Months

 

l Unreadable Labels

~ Weld Terminals

nl Weld Cables

Every

 

 

 

6

OR

 

 

Months

 

 

 

 

 

 

~ Inside Unit

n Apply Light Coat Of Oil

 

 

 

Or Grease To Drive Motor

 

 

 

Shaft

 

Reference

6-2. Unit Overload

Thermostats TP1 in rectifier SR1 and TP2 in stabilizer Z1 protect the unit from damage due to overheating. If TP1 and/or TP2 opens welding output will shut off, and the Over Temp light will turn on. Wait until Over Temp light turns off before trying to weld.

6-3. Changing Drive Roll and Wire Inlet Guide

2

 

 

1

Securing Screw

 

 

2

Inlet Wire Guide

 

 

 

 

 

 

Loosen screw. Slide tip as close to

 

 

 

drive rolls as possible without

 

 

4

touching. Tighten screw.

 

 

 

 

 

 

 

3

Drive Roll

 

 

 

The drive roll consists of two

 

 

 

different sized grooves. The

 

 

 

stamped markings on the end

 

 

 

surface of the drive roll refers to the

 

1

 

groove on the opposite side of the

 

 

drive roll. The groove closest to the

 

 

 

 

 

 

motor shaft is the proper groove to

 

 

 

thread (see Section 4-13).

 

 

 

4 Drive Roll Securing Nut

 

 

 

Turn nut one click to secure drive

 

 

 

roll.

 

 

 

3

 

 

Tools Needed: 7/16 in

Ref. 804 914-A

OM-232 386 Page 26

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Miller Electric DVI-2 R manual Maintenance &TROUBLESHOOTING, Routine Maintenance, Unit Overload