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Miller Electric
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Welder
Miller Electric
DVI-2 R
manual
OM-232 386
Models:
DVI-2 R
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48 pages
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Troubleshooting
Specification
Poor Weld Bead Characteristics
Install
Parts list
Weld Parameter Chart
Symbol Usage
Welding Wire can cause injury
Problem Probable Cause Remedy
Readjust welding parameters
Page 33
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Notes
OM-232
386 Page 29
Page 32
Page 34
Page 33
Image 33
Page 32
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Contents
Processes
OM-232 386B
Description
File MIG Gmaw
From Miller to You
Table of Contents
− Parts List
− MIG Welding Gmaw Guidelines
Typical MIG Process Connections
Arc Welding Hazards
Symbol Usage
Electric Shock can kill
HOT Parts can cause severe burns
ARC Rays can burn eyes and skin
Fumes and Gases can be hazardous
Welding can cause fire or explosion
Flying Metal or Dirt can injure eyes
Fire or Explosion hazard
Welding Wire can cause injury
Falling Unit can cause injury
Moving Parts can cause injury
California Proposition 65 Warnings
Principal Safety Standards
EMF Information
About Implanted Medical Devices
UNE Décharge Électrique peut entraîner la mort
Symboles utilisés
DES Pièces Chaudes peuvent provoquer des brûlures graves
LES Fumées ET LES GAZ peuvent être dangereux
LE Soudage peut provoquer un in cendie ou une explosion
LES Bouteilles peuvent exploser si elles sont endommagées
LE Bruit peut endommager l’ouïe
Risque D’INCENDIE OU D’EXPLO
LA Chute DE L’APPAREIL peut blesser
Proposition californienne 65 Avertissements
LES Fils DE Soudage peuvent provoquer des blessures
LE Soudage À L’ARC risque de provoquer des interférences
Principales normes de sécurité
Information EMF
En ce qui concerne les implants médicaux
OM-232 386
Symbols And Definitions
− Installation
Specifications
− Definitions
40% duty cycle at 150 amps Minutes Welding Minutes Resting
Duty Cycle And Overheating
Overheating
Minutes
Correct Installation
Connecting To Weld Output Terminals
Volt-Ampere Curves
Range Range 4 Range
Setting Gun Polarity For Wire Type
Installing Work Cable And Clamp
Polarity Changeover Label Information
11/16
Installing Gas Supply
Rear Panel
Tools Needed 8, 5/8
Installing 1 Or 2 lb Wire Spool
Installing MIG Wire Spool and Adjusting Hub Tension
Use compression spring
With 8 in 200 mm spools To turn spool, tension is set
230 VAC =GND/PE Earth Ground
Connecting 1-Phase Input Power For 230 VAC
Electrical Service Guide For 230 VAC
Hz Single Phase
Extension Cord Data
Selecting a Location And Connecting Input Power
Do not move or operate unit where it could tip
18 in 457 mm of space for airflow
Pressure
Threading Welding Wire
Scale
Remove gun nozzle and contact tip
Turn Off unit, and disconnect input power
Connecting An Optional Spool Gun
− Operation
Controls
Voltage Control
Voltage Chart Settings
Weld Parameter Chart
Input Line
Parameter
226 652-A
Routine Maintenance
− Maintenance &TROUBLESHOOTING
Changing Drive Roll and Wire Inlet Guide
Unit Overload
Troubleshooting
Aligning Drive Rolls and Wire Guide
Turn Off power
Welding Trouble Remedy
Wire Drive/Gun Trouble Remedy
OM-232 386
Welding Power Source Circuit Diagram
− Electrical Diagram
229 598-B
Typical MIG Process Connections
− MIG Welding Gmaw Guidelines
Wire Size Amperage Range
Typical MIG Process Control Settings
Amperage
Select Voltage
Groove Welds
Holding And Positioning Welding Gun
Push
Conditions That Affect Weld Bead Shape
Perpendicular Drag
Short Normal Long
Poor Weld Bead Characteristics
Good Weld Bead Characteristics
Gun Movement During Welding
Troubleshooting − Porosity
Troubleshooting − Excessive Spatter
Troubleshooting − Excessive Penetration
Possible Causes Corrective Actions
Troubleshooting − Lack Of Penetration
Troubleshooting − Incomplete Fusion
Troubleshooting − Burn-Through
Troubleshooting − Waviness Of Bead
Troubleshooting − Distortion
Weld bead
Problem Probable Cause Remedy
Troubleshooting Guide For Semiautomatic Welding Equipment
Common MIG Shielding Gases
Application
Readjust welding parameters
Welding arc not stable Wire slipping in drive rolls
Welding power source
Drive rolls if necessary
Drive Roll And Wire Guide Kits
− Parts List
Service
Your distributor also gives
Support
Miller Electric Mfg. Co
To locate a Distributor or Service Agency visit
For assistance in filing or settling claims, contact
Your distributor and/or equipment manufacturer’s
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