Troubleshooting, Is displayed | Miller Electric XMS 4000 instruction

5-4. Troubleshooting




		Trouble					Remedy

	No weld output: unit completely inopera-					Place line disconnect switch in On position (see Section 3-10).
	tive.
	tive.					Check and replace line fuse(s), if necessary, or reset circuit breaker (see Section 3-10).


						Check for proper input power connections (see Section 3-10).

	No weld output; meter display On.					Verify welding parameter settings.

						Verify Help messages and correction procedures as necessary.

						Check, repair, or replace remote control.

						Unit overheated. Allow fan to run and unit cool (see Section 3-2).

	Erratic or improper weld output.					Use proper size and type of weld cable (see Section 3-6).

						Clean and tighten all weld connections.

	Coolant system not working (HELP 15					Check and secure coolant hose connectors.
	is displayed).
	is displayed).					Reset circuit breaker CB7 (see Section 5-3).
						Reset circuit breaker CB7 (see Section 5-3).

						Motor overheated. Allow motor to cool and restart operation.

						Have Factory Authorized Service Agent check cooling unit.

	Reduced or no coolant flow from cool-					Add coolant.
	ing unit (HELP 15 can be displayed).
	ing unit (HELP 15 can be displayed).					Check for blockage at hoses.
						Check for blockage at hoses.

	Control panel not functioning properly.					Switch unit off and back on again to verify LED’s and display status.
	Software problems.
	Software problems.					Reinstall factory parameters (see Section 4-2).
						Reinstall factory parameters (see Section 4-2).

						Contact a Factory Authorized Service Agent.

OM-224 043 Page 27

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Miller Electric XMS 4000 manual Troubleshooting, Is displayed, Software problems

Contents

Xmsr From Miller to You Table of Contents Declaration of Conformity for European Community CE Products Marks a special safety message Symbol UsageArc Welding Hazards Magnetic Fields can affect pacemakers ARC Rays can burn eyes and skin Fire or Explosion hazard California Proposition 65 Warnings EMF Information Principal Safety StandardsAbout Pacemakers Manufacturer’s Warning Label Definitions − Definitions 60 s 100 h. std I1max Manufacturer’s Rating Labels Symbols And DefinitionsI1eff Specifications − InstallationDuty Cycle And Overheating Volt-Ampere Curves Remove wire spool Turntable Screw Location Dimensions and WeightMovement Do not move or operate unit where it could tip Selecting a Location 120 m Weld Output Terminals And Selecting Cable SizesRemote 7 Receptacle Information TIG And Stick Only ARC Welding can cause Electromagnetic Interference Filling Coolant Tank Circuit Breakers = GND/PE Electrical Service GuideConnecting Input Power 50/60 Hz Three Phase Front Panel Controls − Operation Welding Process Selection Switching On the Unit and Recalling Factory Parameters Be aware that the wire type selection is Gas Selection in Synergic MIG or Synergic Pulsed MIG Welding Trigger Mode Selection TIG and Stick Only Setting Menu Type TIG and Stick only Setup Push Button And Advanced Programming Selecting Manual MIG Welding During SettingSetting Cooler Status Preparing Unit For MIG Welding Selecting Synergic MIG Welding Setting Cooler Status see SectionDuring Synergic MIG Welding Selecting Synergic Pulsed MIG Welding Preparing Unit For TIG Welding Setting Initial And Final Amperage only in Menu FullSetting Postflow only in Menu Full Setting Cooler Status only in Menu Full Preparing Unit For Stick Welding TIG Lift-Arc Welding Months − Maintenance & Troubleshooting Blowing Out Inside Of Unit Do not remove case when blowing out inside of unitHelp Displays Software problems TroubleshootingIs displayed OM-224 043 − Electrical Diagram Unit Outer Assembly − Parts List Dia Part Description Quantity Mkgs Unit Main Assembly CR5,6,R1 Page Effective January 1 ITW Welding Products Italy S.r.l. Via Privata Iseo, 6/E Owner’s Record