ASSEMBLY INSTRUCTIONS/OPERATIONS
8FP FLOOR PLANER SERIES OPERATION AND PARTS MANUAL REV #2 (05/28/09) PAGE 40
ALIGNING THE CASTER WHEELS.
Application: All Models.
Tools Required:
1 each, 16 inch minimum length straightedge
2 each, 3/4 inch wrenches
1 each, torque wrench, 85 ft lbs (115 Nm.) capacity
with 3/4 inch socket.
1 each, 6 inch scale.
Proper front and rear caster wheel alignment is
essential to produce an even cutting action by the
flails. With use, caster bearings and axles will
eventually wear. Excessive caster bearing and axle
wear can contribute to an uneven cutting action. In
addition, a sharp blow delivered to the Floor Planer
(eg; being dropped to the surface from off a truck) can
also affect the caster wheel alignment.
Caster wheels are aligned during assembly with the
use of a specially designed alignment jig. However,
satisfactory results can also be achieved in the field by
following steps:
1) Position the Floor Planer on a suitable work
surface. If the Floor Planer is powered by an engine
and the engine is not to be removed, fuel and oil must
be first drained from the fuel tank and crankcase. If
powered by an electric motor, disconnect the
extension cord or Floor Planer from the power source.
The normal position for aligning the caster wheels is
with the main frame perpendicular to the work surface.
Support the unit with proper blocking.
2) Shim washers of .015 inch (.381 mm) thickness are
sometimes utilized when fastening the front axle
assembly to the main frame. Install washers as
required. FIGURE 50. The fasteners that attach the
front axle assembly should be tightened until slight
tension is applied. Always position the 1/2 inch flat
washers against the slots provided in the axle
assembly.
FIGURE 50
3) Position the front casters so that their faces extend
approximately 7/16 inch (11.1 mm) beyond the bottom
surface of the main frame. Caster wheels have a slight
curvature on their faces. The measurement should be
taken at the high point of the curvature. FIGURE 51.
FIGURE 51
4) Push the rear casters towards the main frame until
the upper limit stop is encountered. FIGURE 52.
5) Place the straightedge between the front and rear
casters on the high point of the face curvature. Adjust
the front casters so that the gap between the straight-
edge and the bottom of the main frame is identical.
This gap figure is approximately 1/8 to 1/4 inch (3.17
to 6.35 mm). It is important that the straightedge be
positioned on both sets of casters in the same relative
position on the caster faces. FIGURE 53.
6) Tighten the fasteners with the torque wrench to 85 ft
lbs (115 Nm.). The addition of clamps will minimize
any movement or location change while tightening the
fasteners.
FIGURE 52