Manuals / Multiquip / Lawn and Garden / Portable Generator

Multiquip DCA-220SSJ operation manual Note Page

Models: DCA-220SSJ

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DCA-220SSJ/SSJU— OPERATION AND PARTS MANUAL — REV. #1 (01/06/09) — PAGE 107

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Multiquip operation manual Note Page, DCA-220SSJ/SSJU- OPERATION AND PARTS MANUAL - REV. #1 01/06/09 - PAGE

Contents

WHISPERWATTTM SERIES PARTS LIST NO. C1870300404OPERATION AND PARTS MANUAL MODELS DCA-220SSJ DCA-220SSJUDiesel engine exhaust and some of PROPOSITION 65WARNINGDCA-220SSJ/SSJU- OPERATION AND PARTS MANUAL - REV. #1 01/06/09 - PAGE NOTEnumber are subject to change without notice TABLE OF CONTENTSSpecification and part COMPONENT DRAWINGSOrder parts on-line using Multiquip’s SmartEquip website PARTS ORDERING PROCEDURESOrdering parts has never been easier When ordering parts, please supplyPhase DCA-220SSJ/SSJU - SPECIFICATIONSTable 1. Generator Speciﬁcations Table 2. Engine SpeciﬁcationsDimension ft. mm DCA-220SSJ/SSJU - DIMENSIONS TOP, SIDE AND FRONTTABLE 3. DIMENSIONS Figure 1. DimensionsDANGER DCA-220SSJ/SSJU - SAFETY MESSAGE ALERT SYMBOLSHAZARD SYMBOLS SAFETY MESSAGE ALERT SYMBOLSCAUTION - OVER-SPEED CONDITIONS DCA-220SSJ/SSJU - SAFETY MESSAGE ALERT SYMBOLSWARNING - ROTATING PARTS CAUTION - ACCIDENTAL STARTINGGenerator General SafetyDCA-220SSJ/SSJU - RULES FOR SAFE OPERATION DANGER - READTHIS MANUALDANGER - ELECTROCUTION HAZARDS Electrical SafetyDCA-220SSJ/SSJU - RULES FOR SAFE OPERATION Generator GroundingDCA-220SSJ/SSJU - RULES FOR SAFE OPERATION Maintenance SafetyBattery Safety DANGER - EXPLOSION HAZARDSALWAYS know the location of the nearest fire extinguisher Towing &Transporting SafetyEmergencies DCA-220SSJ/SSJU - RULES FOR SAFE OPERATIONFigure 2. Generator Decals DCA-220SSJ/SSJU - GENERATOR DECALSDCA-220SSJ/SSJU- OPERATION AND PARTS MANUAL - REV. #1 01/06/09 - PAGE DCA-220SSJ/SSJU - GENERATOR DECALSFigure 3. Generator Decals Cont inued Figure 4.Typical Generator Grounding Application DCA-220SSJ/SSJU - INSTALLATIONCAUTION - EXHAUST HAZARD DCA-220SSJ/SSJU - INSTALLATIONOutdoor Installation Indoor InstallationGenerator Control Panel DCA-220SSJ/SSJU - GENERAL INFORMATIONGenerator Engine Operating PanelOutput Receptacles Assembly DCA-220SSJ/SSJU - MAJOR COMPONENTSFigure 5. Major Components Output Terminal Panel AssemblyDisplay Parameters DCA-220SSJ/SSJU - DIAGNOSTIC DISPLAYFigure 6. Diagnostic Display Panel Main Menu Navigation DCA-220SSJ/SSJU - DIAGNOSTIC DISPLAYFirst Time Start Up 1800 RPM1800 RPM Stored Fault CodesEngine Configuration Data DCA-220SSJ/SSJU - DIAGNOSTIC DISPLAYMain Menu Navigation DCA-220SSJ/SSJU - DIAGNOSTIC DISPLAYFirst Time Start Up 1800 RPM1800 RPM DCA-220SSJ/SSJU - DIAGNOSTIC DISPLAYStored Fault Codes Engine Configuration Data1800 RPM FAULTS ANDWARNINGS Auxiliary Gage FaultDCA-220SSJ/SSJU - DIAGNOSTIC DISPLAY 1800 RPM1000 RPM Active Fault CodesDCA-220SSJ/SSJU - DIAGNOSTIC DISPLAY 1800 RPM1800 RPM Backlight AdjustmentShut Down Codes DCA-220SSJ/SSJU - DIAGNOSTIC DISPLAY1800 RPM Contrast AdjustmentDCA-220SSJ/SSJU - DIAGNOSTIC DISPLAY 1800 RPM Setup 1- Up DisplaySelect Units DCA-220SSJ/SSJU - DIAGNOSTIC DISPLAY6. Touch the “Enter Button” to activate the “Use Defaults” function DCA-220SSJ/SSJU - DIAGNOSTIC DISPLAY3. Once the “Setup 1-up Display” menu icon has been Setup” menunow indicate the new order DCA-220SSJ/SSJU - DIAGNOSTIC DISPLAY1800 RPM Note that the numbers1800 RPM Setup 4-Up DisplayDCA-220SSJ/SSJU - DIAGNOSTIC DISPLAY DCA-220SSJ/SSJU- OPERATION AND PARTS MANUAL - REV. #1 01/06/09 - PAGE Utilities information and troubleshootingDCA-220SSJ/SSJU - DIAGNOSTIC DISPLAY 1800 RPMversion currently in the diagnostic display DCA-220SSJ/SSJU - DIAGNOSTIC DISPLAYWhen the gage data has cleared, the display “Gage Data” is selected the PowerView willMODBUS SETUP MODBUS SETUPDCA-220SSJ/SSJU - DIAGNOSTIC DISPLAY SERIAL PORT SETUPTIMEOUT ECU NOT RESPONDING DCA-220SSJ/SSJU - DIAGNOSTIC DISPLAYGLOSSARY Troubleshooting information CANBUS FAILURE DATA ERRORDCA-220SSJ/SSJU- OPERATION AND PARTS MANUAL - REV. #1 01/06/09 - PAGE DCA-220SSJ/SSJU - GENERATOR CONTROL PANELFigure 7. Generator Control Panel Figure 8. Engine Operating Panel DCA-220SSJ/SSJU - ENGINE OPERATING PANEL14. Auto On/Off Engine Controller MPEC DCA-220SSJ/SSJU - ENGINE OPERATING PANELLift up on the cover to gain access to receptacles and terminal DCA-220SSJ/SSJU - OUTPUT TERMINAL PANEL FAMILIARIZATIONOutput Terminal Familiarization Figure 9. Output Terminal PanelFigure 10. G.F.C.I. Receptacle DCA-220SSJ/SSJU - OUTPUT TERMINAL PANEL FAMILIARIZATION100VAC GFCI Receptacles Figure 12.Voltage Regulator Control KnobDCA-220SSJ/SSJU - OUTPUT TERMINAL PANEL FAMILIARIZATION Connecting LoadsFigure 15. Over Current Relay Figure 14. Connecting Loads Over Current RelayDCA-220SSJ/SSJU - LOAD APPLICATION Single Phase LoadTable 5. Power Factor By Load Three Phase LoadVoltage Change-Over Board DCA-220SSJ/SSJU - GENERATOR OUTPUTSTable 7. Voltages Available Generator OutputVoltagesTable 10. Generator Maximum Amps How to Read the OutputTerminal GaugeDCA-220SSJ/SSJU - GENERATOR OUTPUTS/ GAUGE READING Maximum Amps3Ø-200V UVWOTerminal Output Voltages DCA-220SSJ/SSJU - OUTPUT TERMINAL PANEL CONNECTIONSUVWO Terminal Output Voltages 1Ø-200V UVWOTerminal Output Voltages1Ø-230V UVWOTerminal Output Voltages DCA-220SSJ/SSJU - OUTPUT TERMINAL PANEL CONNECTIONS3Ø-400V UVWOTerminal Output Voltages 1Ø-400V UVWOTerminal Output VoltagesFuel Check DCA-220SSJ/SSJU - PRE-SETUPCircuit Breakers Lubrication OilFigure 33. Fueling the Generator DCA-220SSJ/SSJU - PRE-SETUPRefueling Procedure WARNING - RESPIRATORY HAZARDSTable 12. Coolant Capacity Cleaning the RadiatorAir Cleaner Coolant AntifreezeCAUTION - BATTERY SERVICING SAFETY BatteryBattery Cable Installation Figure 37. Battery ConnectionsBefore Starting DCA-220SSJ/SSJU - GENERATOR START-UP PROCEDURE MANUALFigure 41. Engine Speed Switch Low Figure 42. MPEC Control Switch Manual PositionFigure 47. Voltmeter Figure 44. Engine Speed Switch HighFigure 43. Active Fault Code Message Figure 46. Frequency Meter HzFigure 50. Oil Figure 48.Voltage Adjust Control KnobCAUTION - BACKUP GENERATOR USE No LoadFigure 54. Engine Speed Switch High DCA-220SSJ/SSJU - GENERATOR START-UP PROCEDURE AUTO MODEWARNING - AUTO MODE MAINTENANCE CAUTION - ENGINE SPEED SWITCHEmergency Shutdown Procedure DCA-220SSJ/SSJU - GENERATOR SHUT-DOWN PROCEDURESCAUTION - DIAGNOSTIC SWITCH Normal Shutdown ProcedureService Daily DCA-220SSJ/SSJU - MAINTENANCE ENGINETABLE 14. INSPECTION/MAINTENANCE Air Cleaner with Dust IndicatorCheck Oil Level DCA-220SSJ/SSJU - MAINTENANCE ENGINECleaning the Fuel Strainer Air RemovalDCA-220SSJ/SSJU- OPERATION AND PARTS MANUAL - REV. #1 01/06/09 - PAGE DCA-220SSJ/SSJU - MAINTENANCE HEATER/CHARGERTo ensure adequate starting Trailer Maintenance DCA-220SSJ/SSJU - MAINTENANCE TRAILERFigure 60. Hydraulic Brake Components Actuator Brake AdjustmentBrakes Hydraulic Surge BrakesSuspension Tires/Wheels/Lug NutsCAUTION - EYESIGHT HAZARD TireWear/InflationDCA-220SSJ/SSJU- OPERATION AND PARTS MANUAL - REV. #1 01/06/09 - PAGE DCA-220SSJ/SSJU - MAINTENANCE TRAILERLug Nut Torque Requirements Figure 62. Wheel Lug Nuts Tightening SequenceFigure 63. Trailer/Towing Vehicle Wiring Diagram DCA-220SSJ/SSJU -TRAILERWIRING DIAGRAMDCA-220SSJ/SSJU- OPERATION AND PARTS MANUAL - REV. #1 01/06/09 - PAGE DCA-220SSJ/SSJU - GENERATORWIRING DIAGRAMFigure 64. Generator Wiring Diagram Figure 65. Engine Wiring Diagram DCA-220SSJ/SSJU - ENGINEWIRING DIAGRAMPOSSIBLE PROBLEM DCA-220SSJ/SSJU -TROUBLESHOOTING GENERATORTABLE 19. GENERATOR TROUBLESHOOTING SYMPTOMPOSSIBLE PROBLEM DCA-220SSJ/SSJU -TROUBLESHOOTING ENGINE CONTROLLERTABLE 20. ENGINE CONTROLLER TROUBLESHOOTING MPEC SYMPTOMDCA-220SSJ/SSJU- OPERATION AND PARTS MANUAL - REV. #1 01/06/09 - PAGE NOTE PAGEQTY. Column DCA-220SSJ/SSJU - EXPLANATION OF CODE IN REMARKS COLUMNNO. Column PART NO. ColumnDescription DCA-220SSJ/SSJU - SUGGESTED SPARE PARTSDCA-220SSJ/SSJUWHISPERWATTGENRATOR W/JOHN DEERE 6068HF485TURBO DIESEL ENGINE 1 TO 3 UNITSGENERATOR ASSY DCA-220SSJ/SSJU - GENERATOR ASSYHEX. SOCKET HEAD CAP SCREW PART NAMEREMARKS DCA-220SSJ/SSJU - GENERATOR ASSYDCA-220SSJ/SSJU - GENERATOR ASSY. CONT GENERATOR ASSY. CONT DCA-220SSJ/SSJU - GENERATOR ASSY. CONTPART NAME CONTROL PANEL ASSY DCA-220SSJ/SSJU- CONTROL PANEL ASSYPART NAME QTY. REMARKSCHANGE- OVER SWITCH, VOLTMETER DCA-220SSJ/SSJU- CONTROL PANEL ASSYCONTROL BOX ASSY DCA-220SSJ/SSJU- CONTROL BOX ASSYREMARKS DCA-220SSJ/SSJU- CONTROL BOX ASSYPART NAME CONTROL BOX ASSY. CONT DCA-220SSJ/SSJU- CONTROL BOX ASSY. CONTPART NAME DCA-220SSJ/SSJU- CONTROL BOX ASSY. CONTENGINE AND RADIATOR ASSY DCA-220SSJ/SSJU- ENGINE AND RADIATOR ASSYENGINE, JOHN DEERE 6068HF485 DCA-220SSJ/SSJU- ENGINE AND RADIATOR ASSYPART NAME REMARKSDCA-220SSJ/SSJU- ENGINE AND RADIATOR ASSY BRACKET, INTER COOLER PIPE OUTER ELEMENT, AIR CLEANER ................ 1 ........... P812363DCA-220SSJ/SSJU- ENGINE AND RADIATOR ASSY PART NAMEDCA-220SSJ/SSJU- ENGINE AND RADIATOR ASSY REMARKS DCA-220SSJ/SSJU- ENGINE AND RADIATOR ASSYPART NAME OUTPUT TERMINAL ASSY DCA-220SSJ/SSJU- OUTPUTTERMINAL ASSYOUTPUT TERMINAL ASSY DCA-220SSJ/SSJU- OUTPUTTERMINAL ASSYPART NAME OUTLET CABLE COVER SUPPORTERBATTERY ASSY DCA-220SSJ/SSJU- BATTERY ASSYEARTH CABLE DCA-220SSJ/SSJU- BATTERY ASSYPART NAME REMARKSMUFFLER ASSY DCA-220SSJ/SSJU- MUFFLER ASSYPART NAME DCA-220SSJ/SSJU- MUFFLER ASSYFUEL TANK ASSY DCA-220SSJ/SSJU- FUELTANK ASSYPART NAME DCA-220SSJ/SSJU- FUELTANK ASSYENCLOSURE ASSY DCA-220SSJ/SSJU- ENCLOSURE ASSYPART NAME DCA-220SSJ/SSJU- ENCLOSURE ASSYENCLOSURE ASSY. CONT DCA-220SSJ/SSJU- ENCLOSURE ASSY. CONTENCLOSURE ASSY. CONT DCA-220SSJ/SSJU- ENCLOSURE ASSY. CONTPART NAME DCA-220SSJ/SSJU- ENCLOSURE ASSY. CONT PART NAME DCA-220SSJ/SSJU- ENCLOSURE ASSY. CONTRUBBER SEALS ASSY DCA-220SSJ/SSJU- RUBBER SEALS ASSYRUBBER SEALS ASSY DCA-220SSJ/SSJU- RUBBER SEALS ASSYPART NAME NAMEPLATE AND DECALS ASSY DCA-220SSJ/SSJU- NAMEPLATE AND DECALS ASSYM45000030 DCA-220SSJ/SSJU- NAMEPLATE AND DECALS ASSYPART NAME 2. ToobtainaReturnMaterialAuthorization Effective February 22, 2006 TERMS AND CONDITIONS OF SALE - PARTS11. Credit issued will be applied to future purchasesonly SPECIAL EXPEDITING SERVICEDCA-220SSJ/SSJU- OPERATION AND PARTS MANUAL - REV. #1 01/06/09 - PAGE NOTE PAGEContact mqpower@multiquip.com HERE’S HOW TO GET HELPPLEASE HAVETHE MODEL AND SERIAL NUMBER ON-HANDWHEN CALLING MQ Power