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operation manual DCA-220SSJ/SSJU - GENERATOR DECALS, Generator Decals Cont inued
Models:
DCA-220SSJ
1
15
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Troubleshooting
Specification
Install
Parts list
Error codes
DCA-220SSJ/SSJU -TRAILERWIRING DIAGRAM
Warranty
Dimension
Maintenance
Engine Configuration Data
Page 15
Image 15
DCA-220SSJ/SSJU
— GENERATOR DECALS
Figure 3. Generator Decals (Cont inued)
DCA-220SSJ/SSJU—
OPERATION AND PARTS MANUAL — REV. #1 (01/06/09) — PAGE 15
Page 14
Page 16
Page 15
Image 15
Page 14
Page 16
Contents
WHISPERWATTTM SERIES
PARTS LIST NO. C1870300404
OPERATION AND PARTS MANUAL
MODELS DCA-220SSJ DCA-220SSJU
Diesel engine exhaust and some of
PROPOSITION 65WARNING
DCA-220SSJ/SSJU- OPERATION AND PARTS MANUAL - REV. #1 01/06/09 - PAGE
NOTEnumber are subject to change without notice
TABLE OF CONTENTS
Specification and part
COMPONENT DRAWINGS
Order parts on-line using Multiquip’s SmartEquip website
PARTS ORDERING PROCEDURES
Ordering parts has never been easier
When ordering parts, please supply
Phase
DCA-220SSJ/SSJU - SPECIFICATIONS
Table 1. Generator Specifications
Table 2. Engine Specifications
Dimension ft. mm
DCA-220SSJ/SSJU - DIMENSIONS TOP, SIDE AND FRONT
TABLE 3. DIMENSIONS
Figure 1. Dimensions
DANGER
DCA-220SSJ/SSJU - SAFETY MESSAGE ALERT SYMBOLS
HAZARD SYMBOLS
SAFETY MESSAGE ALERT SYMBOLS
CAUTION - OVER-SPEED CONDITIONS
DCA-220SSJ/SSJU - SAFETY MESSAGE ALERT SYMBOLS
WARNING - ROTATING PARTS
CAUTION - ACCIDENTAL STARTING
Generator
General Safety
DCA-220SSJ/SSJU - RULES FOR SAFE OPERATION
DANGER - READTHIS MANUAL
DANGER - ELECTROCUTION HAZARDS
Electrical Safety
DCA-220SSJ/SSJU - RULES FOR SAFE OPERATION
Generator Grounding
DCA-220SSJ/SSJU - RULES FOR SAFE OPERATION
Maintenance Safety
Battery Safety
DANGER - EXPLOSION HAZARDS
ALWAYS know the location of the nearest fire extinguisher
Towing &Transporting Safety
Emergencies
DCA-220SSJ/SSJU - RULES FOR SAFE OPERATION
Figure 2. Generator Decals
DCA-220SSJ/SSJU - GENERATOR DECALS
DCA-220SSJ/SSJU - GENERATOR DECALS
Figure 3. Generator Decals Cont inued
DCA-220SSJ/SSJU- OPERATION AND PARTS MANUAL - REV. #1 01/06/09 - PAGE
Figure 4.Typical Generator Grounding Application
DCA-220SSJ/SSJU - INSTALLATION
CAUTION - EXHAUST HAZARD
DCA-220SSJ/SSJU - INSTALLATION
Outdoor Installation
Indoor Installation
Generator Control Panel
DCA-220SSJ/SSJU - GENERAL INFORMATION
Generator
Engine Operating Panel
Output Receptacles Assembly
DCA-220SSJ/SSJU - MAJOR COMPONENTS
Figure 5. Major Components
Output Terminal Panel Assembly
DCA-220SSJ/SSJU - DIAGNOSTIC DISPLAY
Figure 6. Diagnostic Display Panel
Display Parameters
Main Menu Navigation
DCA-220SSJ/SSJU - DIAGNOSTIC DISPLAY
First Time Start Up
1800 RPM
1800 RPM
Stored Fault Codes
Engine Configuration Data
DCA-220SSJ/SSJU - DIAGNOSTIC DISPLAY
Main Menu Navigation
DCA-220SSJ/SSJU - DIAGNOSTIC DISPLAY
First Time Start Up
1800 RPM
1800 RPM
DCA-220SSJ/SSJU - DIAGNOSTIC DISPLAY
Stored Fault Codes
Engine Configuration Data
1800 RPM
FAULTS ANDWARNINGS Auxiliary Gage Fault
DCA-220SSJ/SSJU - DIAGNOSTIC DISPLAY
1800 RPM
1000 RPM
Active Fault Codes
DCA-220SSJ/SSJU - DIAGNOSTIC DISPLAY
1800 RPM
1800 RPM
Backlight Adjustment
Shut Down Codes
DCA-220SSJ/SSJU - DIAGNOSTIC DISPLAY
Contrast Adjustment
DCA-220SSJ/SSJU - DIAGNOSTIC DISPLAY
1800 RPM
1800 RPM
Setup 1- Up Display
Select Units
DCA-220SSJ/SSJU - DIAGNOSTIC DISPLAY
6. Touch the “Enter Button” to activate the “Use Defaults” function
DCA-220SSJ/SSJU - DIAGNOSTIC DISPLAY
3. Once the “Setup 1-up Display” menu icon has been
Setup” menu
now indicate the new order
DCA-220SSJ/SSJU - DIAGNOSTIC DISPLAY
1800 RPM
Note that the numbers
Setup 4-Up Display
DCA-220SSJ/SSJU - DIAGNOSTIC DISPLAY
1800 RPM
DCA-220SSJ/SSJU- OPERATION AND PARTS MANUAL - REV. #1 01/06/09 - PAGE
Utilities information and troubleshooting
DCA-220SSJ/SSJU - DIAGNOSTIC DISPLAY
1800 RPM
version currently in the diagnostic display
DCA-220SSJ/SSJU - DIAGNOSTIC DISPLAY
When the gage data has cleared, the display
“Gage Data” is selected the PowerView will
MODBUS SETUP
MODBUS SETUP
DCA-220SSJ/SSJU - DIAGNOSTIC DISPLAY
SERIAL PORT SETUP
TIMEOUT ECU NOT RESPONDING
DCA-220SSJ/SSJU - DIAGNOSTIC DISPLAY
GLOSSARY Troubleshooting information CANBUS FAILURE
DATA ERROR
DCA-220SSJ/SSJU - GENERATOR CONTROL PANEL
Figure 7. Generator Control Panel
DCA-220SSJ/SSJU- OPERATION AND PARTS MANUAL - REV. #1 01/06/09 - PAGE
Figure 8. Engine Operating Panel
DCA-220SSJ/SSJU - ENGINE OPERATING PANEL
14. Auto On/Off Engine Controller MPEC
DCA-220SSJ/SSJU - ENGINE OPERATING PANEL
Lift up on the cover to gain access to receptacles and terminal
DCA-220SSJ/SSJU - OUTPUT TERMINAL PANEL FAMILIARIZATION
Output Terminal Familiarization
Figure 9. Output Terminal Panel
Figure 10. G.F.C.I. Receptacle
DCA-220SSJ/SSJU - OUTPUT TERMINAL PANEL FAMILIARIZATION
100VAC GFCI Receptacles
Figure 12.Voltage Regulator Control Knob
DCA-220SSJ/SSJU - OUTPUT TERMINAL PANEL FAMILIARIZATION
Connecting Loads
Figure 15. Over Current Relay Figure 14. Connecting Loads
Over Current Relay
DCA-220SSJ/SSJU - LOAD APPLICATION
Single Phase Load
Table 5. Power Factor By Load
Three Phase Load
Voltage Change-Over Board
DCA-220SSJ/SSJU - GENERATOR OUTPUTS
Table 7. Voltages Available
Generator OutputVoltages
Table 10. Generator Maximum Amps
How to Read the OutputTerminal Gauge
DCA-220SSJ/SSJU - GENERATOR OUTPUTS/ GAUGE READING
Maximum Amps
3Ø-200V UVWOTerminal Output Voltages
DCA-220SSJ/SSJU - OUTPUT TERMINAL PANEL CONNECTIONS
UVWO Terminal Output Voltages
1Ø-200V UVWOTerminal Output Voltages
1Ø-230V UVWOTerminal Output Voltages
DCA-220SSJ/SSJU - OUTPUT TERMINAL PANEL CONNECTIONS
3Ø-400V UVWOTerminal Output Voltages
1Ø-400V UVWOTerminal Output Voltages
Fuel Check
DCA-220SSJ/SSJU - PRE-SETUP
Circuit Breakers
Lubrication Oil
Figure 33. Fueling the Generator
DCA-220SSJ/SSJU - PRE-SETUP
Refueling Procedure
WARNING - RESPIRATORY HAZARDS
Table 12. Coolant Capacity
Cleaning the Radiator
Air Cleaner
Coolant Antifreeze
CAUTION - BATTERY SERVICING SAFETY
Battery
Battery Cable Installation
Figure 37. Battery Connections
Before Starting
DCA-220SSJ/SSJU - GENERATOR START-UP PROCEDURE MANUAL
Figure 41. Engine Speed Switch Low
Figure 42. MPEC Control Switch Manual Position
Figure 47. Voltmeter
Figure 44. Engine Speed Switch High
Figure 43. Active Fault Code Message
Figure 46. Frequency Meter Hz
Figure 50. Oil
Figure 48.Voltage Adjust Control Knob
CAUTION - BACKUP GENERATOR USE
No Load
Figure 54. Engine Speed Switch High
DCA-220SSJ/SSJU - GENERATOR START-UP PROCEDURE AUTO MODE
WARNING - AUTO MODE MAINTENANCE
CAUTION - ENGINE SPEED SWITCH
Emergency Shutdown Procedure
DCA-220SSJ/SSJU - GENERATOR SHUT-DOWN PROCEDURES
CAUTION - DIAGNOSTIC SWITCH
Normal Shutdown Procedure
Service Daily
DCA-220SSJ/SSJU - MAINTENANCE ENGINE
TABLE 14. INSPECTION/MAINTENANCE
Air Cleaner with Dust Indicator
Check Oil Level
DCA-220SSJ/SSJU - MAINTENANCE ENGINE
Cleaning the Fuel Strainer
Air Removal
DCA-220SSJ/SSJU - MAINTENANCE HEATER/CHARGER
To ensure adequate starting
DCA-220SSJ/SSJU- OPERATION AND PARTS MANUAL - REV. #1 01/06/09 - PAGE
Trailer Maintenance
DCA-220SSJ/SSJU - MAINTENANCE TRAILER
Figure 60. Hydraulic Brake Components Actuator
Brake Adjustment
Brakes
Hydraulic Surge Brakes
Suspension
Tires/Wheels/Lug Nuts
CAUTION - EYESIGHT HAZARD
TireWear/Inflation
DCA-220SSJ/SSJU- OPERATION AND PARTS MANUAL - REV. #1 01/06/09 - PAGE
DCA-220SSJ/SSJU - MAINTENANCE TRAILER
Lug Nut Torque Requirements
Figure 62. Wheel Lug Nuts Tightening Sequence
Figure 63. Trailer/Towing Vehicle Wiring Diagram
DCA-220SSJ/SSJU -TRAILERWIRING DIAGRAM
DCA-220SSJ/SSJU - GENERATORWIRING DIAGRAM
Figure 64. Generator Wiring Diagram
DCA-220SSJ/SSJU- OPERATION AND PARTS MANUAL - REV. #1 01/06/09 - PAGE
Figure 65. Engine Wiring Diagram
DCA-220SSJ/SSJU - ENGINEWIRING DIAGRAM
POSSIBLE PROBLEM
DCA-220SSJ/SSJU -TROUBLESHOOTING GENERATOR
TABLE 19. GENERATOR TROUBLESHOOTING
SYMPTOM
POSSIBLE PROBLEM
DCA-220SSJ/SSJU -TROUBLESHOOTING ENGINE CONTROLLER
TABLE 20. ENGINE CONTROLLER TROUBLESHOOTING MPEC
SYMPTOM
DCA-220SSJ/SSJU- OPERATION AND PARTS MANUAL - REV. #1 01/06/09 - PAGE
NOTE PAGE
QTY. Column
DCA-220SSJ/SSJU - EXPLANATION OF CODE IN REMARKS COLUMN
NO. Column
PART NO. Column
Description
DCA-220SSJ/SSJU - SUGGESTED SPARE PARTS
DCA-220SSJ/SSJUWHISPERWATTGENRATOR
W/JOHN DEERE 6068HF485TURBO DIESEL ENGINE 1 TO 3 UNITS
GENERATOR ASSY
DCA-220SSJ/SSJU - GENERATOR ASSY
HEX. SOCKET HEAD CAP SCREW
PART NAME
REMARKS
DCA-220SSJ/SSJU - GENERATOR ASSY
DCA-220SSJ/SSJU - GENERATOR ASSY. CONT
DCA-220SSJ/SSJU - GENERATOR ASSY. CONT
PART NAME
GENERATOR ASSY. CONT
CONTROL PANEL ASSY
DCA-220SSJ/SSJU- CONTROL PANEL ASSY
PART NAME
QTY. REMARKS
CHANGE- OVER SWITCH, VOLTMETER
DCA-220SSJ/SSJU- CONTROL PANEL ASSY
CONTROL BOX ASSY
DCA-220SSJ/SSJU- CONTROL BOX ASSY
DCA-220SSJ/SSJU- CONTROL BOX ASSY
PART NAME
REMARKS
CONTROL BOX ASSY. CONT
DCA-220SSJ/SSJU- CONTROL BOX ASSY. CONT
PART NAME
DCA-220SSJ/SSJU- CONTROL BOX ASSY. CONT
ENGINE AND RADIATOR ASSY
DCA-220SSJ/SSJU- ENGINE AND RADIATOR ASSY
ENGINE, JOHN DEERE 6068HF485
DCA-220SSJ/SSJU- ENGINE AND RADIATOR ASSY
PART NAME
REMARKS
DCA-220SSJ/SSJU- ENGINE AND RADIATOR ASSY
BRACKET, INTER COOLER PIPE
OUTER ELEMENT, AIR CLEANER ................ 1 ........... P812363
DCA-220SSJ/SSJU- ENGINE AND RADIATOR ASSY
PART NAME
DCA-220SSJ/SSJU- ENGINE AND RADIATOR ASSY
DCA-220SSJ/SSJU- ENGINE AND RADIATOR ASSY
PART NAME
REMARKS
OUTPUT TERMINAL ASSY
DCA-220SSJ/SSJU- OUTPUTTERMINAL ASSY
OUTPUT TERMINAL ASSY
DCA-220SSJ/SSJU- OUTPUTTERMINAL ASSY
PART NAME
OUTLET CABLE COVER SUPPORTER
BATTERY ASSY
DCA-220SSJ/SSJU- BATTERY ASSY
EARTH CABLE
DCA-220SSJ/SSJU- BATTERY ASSY
PART NAME
REMARKS
MUFFLER ASSY
DCA-220SSJ/SSJU- MUFFLER ASSY
PART NAME
DCA-220SSJ/SSJU- MUFFLER ASSY
FUEL TANK ASSY
DCA-220SSJ/SSJU- FUELTANK ASSY
PART NAME
DCA-220SSJ/SSJU- FUELTANK ASSY
ENCLOSURE ASSY
DCA-220SSJ/SSJU- ENCLOSURE ASSY
PART NAME
DCA-220SSJ/SSJU- ENCLOSURE ASSY
ENCLOSURE ASSY. CONT
DCA-220SSJ/SSJU- ENCLOSURE ASSY. CONT
DCA-220SSJ/SSJU- ENCLOSURE ASSY. CONT
PART NAME
ENCLOSURE ASSY. CONT
DCA-220SSJ/SSJU- ENCLOSURE ASSY. CONT
PART NAME
DCA-220SSJ/SSJU- ENCLOSURE ASSY. CONT
RUBBER SEALS ASSY
DCA-220SSJ/SSJU- RUBBER SEALS ASSY
DCA-220SSJ/SSJU- RUBBER SEALS ASSY
PART NAME
RUBBER SEALS ASSY
NAMEPLATE AND DECALS ASSY
DCA-220SSJ/SSJU- NAMEPLATE AND DECALS ASSY
DCA-220SSJ/SSJU- NAMEPLATE AND DECALS ASSY
PART NAME
M45000030
2. ToobtainaReturnMaterialAuthorization
Effective February 22, 2006 TERMS AND CONDITIONS OF SALE - PARTS
11. Credit issued will be applied to future purchasesonly
SPECIAL EXPEDITING SERVICE
DCA-220SSJ/SSJU- OPERATION AND PARTS MANUAL - REV. #1 01/06/09 - PAGE
NOTE PAGE
Contact mqpower@multiquip.com
HERE’S HOW TO GET HELP
PLEASE HAVETHE MODEL AND SERIAL NUMBER ON-HANDWHEN CALLING
MQ Power