MODELS SUF-60-120 THROUGH SUF-100-250 SERIES 100
commercial gas water heaters
Instruction Manual
ANSI / NSF
Table Of Contents
ASME CRN ANSI / NSF
Safe Installation, Use and Service
APPROVALS
DANGER
Precautions
General Safety Information
Explosion Hazard
Improper installation, use and service may result in property damage
Electrical Shock Hazard
Fire or Explosion Hazard
Breathing Hazard - Carbon Monoxide Gas
Fire and Explosion Hazard
Qualified Installer or Service Agency
Introduction
Preparing For The Installation
Abbreviations Used
199,000 & 250,000 Btu/hr MODELS
Features And Components
120,000 & 150,000 Btu/hr MODELS
Basic Operation
FRONT
Btu/hr MODELS
TOP VIEW
Top Views
FRONT
Top Views cont
SUF 199 & 250 Components
120,000 & 150,000 Btu/hr MODELS
LEFT SIDE
RIGHT SIDE
199,000 & 250,000 Btu/hr MODELS
Installation Considerations
Rough In Dimensions
Locating The Water Heater
Recovery Capacities
Fire or Explosion Hazard
Gas Line Connection Size
Extended Vent Terminations
Service Clearance
Breathing Hazard - Carbon Monoxide Gas
Optional Concentric Terminations
Power Fluctuations and Electrical Noise
Installation Requirements
Power Supply
Dedicated Power Wiring and Breakers
Dishwashing Machines
Water Temperature
Mixing Valves
Closed Water Systems
Explosion Hazard
Water Damage Hazard
Temperature-Pressure Relief Valve
T&P Valve Discharge Pipe Requirements
Breathing Hazard - Carbon Monoxide Gas
Fire or Explosion Hazard
Breathing Hazard - Carbon Monoxide Gas
Condensate Drain
Unconfined Space
Breathing Hazard - Carbon Monoxide Gas
Air Requirements
Confined Space
Outdoor Air Through One Opening
Fresh Air Openings For Confined Spaces
Outdoor Air Through Two Openings
Outdoor Air Through Two Horizontal Ducts
Outdoor Air Through Two Vertical Ducts
Air From Other Indoor Spaces
Commonwealth of Massachusetts
Installation Requirements - Commonwealth of Massachusetts
INSTALLATION OF CARBON MONOXIDE DETECTORS
APPROVED CARBON MONOXIDE DETECTORS
Direct Vent Configuration
Venting Installation
Power Vent Configuration
Breathing Hazard - Carbon Monoxide Gas
INTAKE AIR TEE FITTING
90 TO
INTAKE AIR CONNECTION PIPE 199,000 & 250,000 Btu/hr MODELS
Inspect/Adjust Intake Air Tee Fitting
Field Supplied Fittings
Venting Requirements
Approved Materials
Primer and Cement
Direct Vent Installation
Venting Installation Sequence
Power Vent Installation
VENT EXHAUST CONNECTION
INTAKE AIR SCREEN
INTAKE AIR CONDENSATE TEE INSTALLATION
INTAKE AIR CONNECTION
Breathing Hazard - Carbon Monoxide Gas
STANDARD FACTORY SUPPLIED TERMINATIONS
Vertical Termination Installation
VERTICAL TERMINATION - DIRECT VENT
VERTICAL TERMINATIONS INSTALLATION
VERTICAL TERMINATIONS FLAT ROOF CLEARANCE
Sidewall Termination Installation
SIDEWALL TERMINATION INSTALLATION
Concentric Termination Installation
4 INCH CONCENTRIC TERMINATION FLAT ROOF CLEARANCE
4 Inch Concentric Termination Installation
4 INCH CONCENTRIC TERMINATION KIT
Close Proximity & Standard Clearance
A B A
Multiple Concentric Termination Clearances
Three Concentric Terminations
Two Concentric Terminations
The illustrations on this page show some of the installation arrangements for multiple concentric terminations that are allowed
Multiple Concentric Termination Arrangements
Four Concentric Terminations
Venting Arrangements
Power Vent Horizontal
Power Vent Vertical
Direct Vent Horizontal
Direct Vent Horizontal Vent Vertical Intake
Venting Arrangements
Direct Vent Vertical Vent Horizontal Intake
Direct Vent Horizontal Concentric
Termination Clearances Sidewall Power Vent
Termination Clearances Sidewall Direct Vent
Condensate Drain Installation
Water Heater Installation
CONDENSATE TRAP DETAIL
Installation Notes
Gas Line Sizing
Supply Gas Line Installation
Fire and Explosion Hazard
Supply Gas Line Sizing U. S. Units
SUPPLY GAS LINE CONNECTION 120,000 & 150,000 Btu/hr MODELS
SUPPLY GAS LINE CONNECTION
199,000 & 250,000 Btu/hr MODELS
Supply Gas Regulator Installation
Enable/Disable Circuit
Electrical Wiring
Power Supply Connections
Connecting An External Supervisory Control
Water Line Connections
Water Piping Diagrams
Water Damage Hazard
T&P Valve Discharge Pipe
103F
Temperature Regulation
Tank Temperature
Operating Set Point
Control System Operation
Tank Temperature
adjust user settings
UIM user interface module
Icon
Status Icons
Description
Description
Operating States
State
Control System Menus
Current Fault
Tank Temperature
Display Settings
120F
Operating Set Point
Temperatures
Temperatures
140F
Contrast
Temperature Units
Backlight Delay
Display Settings
Fault History
Restore Factory Defaults
Blocked Exhaust
Fault Occurrence
Service Contact Information
Service Contact Information
Service Contact Information
Service Contact Information
Prior to Start up
Start Up
Fire or Explosion Hazard
Initial Start Up
GAS VALVE TOP VIEW
GAS VALVE SIDE VIEW
120,000 & 150,000 Btu/hr MODELS
120,000 & 150,000 Btu/hr MODELS
Multiple Appliance Installations
Supply Gas Pressure Adjustment
Manifold Gas Pressure Adjustment
Fire and Explosion Hazard
Breathing Hazard - Carbon Monoxide Gas
High Altitude Installations
Fire and Explosion Hazard
Checking The Firing Rate
SUF 60 120 AND SUF 100 150 MODELS ONLY
FOR YOUR SAFETY READ BEFORE OPERATING
Lighting The Water Heater
OPERATING INSTRUCTIONS
ON/OFF SWITCH
SUF 100 199 AND SUF 100 250 MODELS ONLY
FOR YOUR SAFETY READ BEFORE OPERATING
LIGHTING THE WATER HEATER
Sequence Of Operation
Troubleshooting
Installation Checklist
Water Heater Location
Sequence Of Operation Flow Chart
YESNO
Installation Errors
Burn Hazard
Operational Problems
Fire and Explosion Hazard
Fault Conditions
Fault And Alert Conditions
Replacement Parts
Resetting Control System Lock Outs
Low Gas Pressure
AC Reversed
Ignition Failure
Low Igniter Current
Blocked Air Intake
Blower Prover Failure
Blower Prover Open
Energy Cut Out ECO
Precautions
Maintenance
Maintenance Schedule
Explosion Hazard
Lime Scale Removal
Filling The Water Heater
Sediment Removal
Manual Lime Scale Removal
Temperature-Pressure Relief Valve Test
Powered Anode Rods
Drain Valve and Access Panels
Explosion Hazard
5 J2 J1
Diagrams
S1 DIPSWITCH DETAIL
J3 J5
USER INTERFACE MODUL
SUF 199 & 250 Wiring Diagram
CCB CENTRAL CONTROL BOARD
USER INTERFACE MODUL
STORAGE TANK OR BUILDING RECIRCULATION
CIRCULATING PUMP WIRING DIAGRAM
CIRCULATING PUMP WIRING DIAGRAM DISHWASHER LOOP WITH TOGGLE SWITCH
Circulation Pump Wiring Diagrams
Water Piping Diagrams
LINE TEMPERATURE
Water Piping Diagrams
LINE TEMPERATURE CONTROL
12” TO 15” MINIMUMHOT
ONE WATER HEATER, SINGLE TEMPERATURE
Water Piping Diagrams
STATE STORAGETANK
PIPING CONFIGURATION AND OTHER DEVICES
Water Piping Diagrams
ONE WATER HEATER, SINGLE TEMPERATURE
WARNING THIS DRAWING SHOWS SUGGESTED
Water Piping Diagrams
TWO WATER HEATERS, SINGLE TEMPERATURE WITH BUILDING RECIRCULATION
THREE WATER HEATERS, SINGLE TEMPERATURE WITH BUILDING RECIRCULATION
Water Piping Diagrams
LINE TEMPERATURE CONTROL
Water Piping Diagrams
FOUR WATER HEATERS, SINGLE TEMPERATURE WITH BUILDING RECIRCULATION
Limited Warranty
FILL IN WARRANTY AND KEEP FOR FUTURE REFERENCE
Page
500 Tennessee Waltz Parkway, Ashland City, TN Phone 800-365-0024 Fax