Table Of Contents

Safe Installation, Use and Service

3

General Safety Information

4

Precautions

4

Introduction

6

Qualifications

6

iCOMM™ & BACnet Compatible

6

Preparing For The Installation

6

Features And Components

7

Basic Operation

7

Top Views

8

Side Views

10

Installation Considerations

11

Rough In Dimensions

11

Recovery Capacities

12

Locating The Water Heater

12

Clearance To Combustible Materials

13

Service Clearance

13

Insulation Blankets

13

Installation Requirements

14

Gas Pressure Requirements

14

Supply Gas Line

14

Supply Gas Regulator

14

Power Supply

14

Mixing Valves

15

Dishwashing Machines

15

Closed Water Systems

15

Thermal Expansion

15

Temperature-Pressure Relief Valve

16

Condensate Drain

17

Air Requirements

18

Commonwealth of Massachusetts

21

Venting Installation

22

General Venting Information

22

Category IV Appliance

22

Power Vent Configuration

22

Direct Vent Configuration

22

General Venting Instructions

22

Venting Requirements

24

Maximum Equivalent Lengths

24

Minimum Equivalent Lengths

24

Maximum Number Of Elbows

24

Venting Installation Sequence

25

Power Vent Installation

25

Direct Vent Installation

25

Vertical Termination Installation

27

Sidewall Termination Installation

29

Concentric Termination Installation

30

Multiple Concentric Termination Clearances

32

Multiple Concentric Termination Arrangements

33

Venting Arrangements

34

Termination Clearances Sidewall Power Vent

36

Termination Clearances Sidewall Direct Vent

37

Water Heater Installation

38

Condensate Drain Installation

38

Supply Gas Line Installation

39

Supply Gas Regulator Installation

40

Electrical Wiring

41

Power Supply Connections

41

Enable/Disable Circuit

41

Water Line Connections

42

T&P Valve Discharge Pipe

42

Temperature Regulation

43

High Temperature Limit Control (ECO)

43

Thermostat Control

43

Control System Operation

44

Control System Navigation

44

The Desktop Screen

44

Status Icons

45

User Settings & Control System Menus

47

Temperatures Menu

47

Heater Status Menu

48

Display Settings

49

Heater Information

49

Current Fault

50

Fault History

50

Fault Occurrence

50

Restore Factory Defaults

50

Service Contact Information

51

Start Up

52

Initial Start Up

52

Supply Gas Pressure Adjustment

54

Manifold Gas Pressure Adjustment

54

Checking The Firing Rate

55

High Altitude Installations

55

Lighting The Water Heater

56

Lighting & Operation Labels

56

Troubleshooting

58

Installation Checklist

58

Sequence Of Operation

58

Sequence Of Operation Flow Chart

59

Operational Problems

60

Rough Starting, Rough Operation

60

Momentary Ignition

60

Not Enough Or No Hot Water

60

Fault And Alert Conditions

61

Fault Conditions

61

Alert Conditions

61

Resetting Control System Lock Outs

61

Diagnostic Checks

61

Fault And Alert Messages

62

Maintenance

64

Maintenance Schedule

64

Diagrams

67

CCB - Central Control Board Layout

67

SUF 120 & 150 Wiring Diagram

68

SUF 199 & 250 Wiring Diagram

69

Circulation Pump Wiring Diagrams

70

Water Piping Diagrams

71

Limited Warranty

78

2

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State Industries SUF-60-120, SUF-100-250 instruction manual Table Of Contents