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operation manual DCA-220SSJ/SSJU- RUBBER SEALS ASSY, Rubber Seals Assy
Models:
DCA-220SSJ
1
102
108
108
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Troubleshooting
Specification
Install
Parts list
Error codes
DCA-220SSJ/SSJU -TRAILERWIRING DIAGRAM
Warranty
Dimension
Maintenance
Engine Configuration Data
Page 102
Image 102
DCA-220SSJ/SSJU—
RUBBER SEALS ASSY.
RUBBER SEALS ASSY.
PAGE 102 —
DCA-220SSJ/SSJU—
OPERATION AND PARTS MANUAL — REV. #1 (01/06/09)
Page 101
Page 103
Page 102
Image 102
Page 101
Page 103
Contents
MODELS DCA-220SSJ DCA-220SSJU
PARTS LIST NO. C1870300404
OPERATION AND PARTS MANUAL
WHISPERWATTTM SERIES
PROPOSITION 65WARNING
Diesel engine exhaust and some of
DCA-220SSJ/SSJU- OPERATION AND PARTS MANUAL - REV. #1 01/06/09 - PAGE
COMPONENT DRAWINGS
TABLE OF CONTENTS
Specification and part
NOTEnumber are subject to change without notice
When ordering parts, please supply
PARTS ORDERING PROCEDURES
Ordering parts has never been easier
Order parts on-line using Multiquip’s SmartEquip website
Table 2. Engine Specifications
DCA-220SSJ/SSJU - SPECIFICATIONS
Table 1. Generator Specifications
Phase
Figure 1. Dimensions
DCA-220SSJ/SSJU - DIMENSIONS TOP, SIDE AND FRONT
TABLE 3. DIMENSIONS
Dimension ft. mm
SAFETY MESSAGE ALERT SYMBOLS
DCA-220SSJ/SSJU - SAFETY MESSAGE ALERT SYMBOLS
HAZARD SYMBOLS
DANGER
CAUTION - ACCIDENTAL STARTING
DCA-220SSJ/SSJU - SAFETY MESSAGE ALERT SYMBOLS
WARNING - ROTATING PARTS
CAUTION - OVER-SPEED CONDITIONS
DANGER - READTHIS MANUAL
General Safety
DCA-220SSJ/SSJU - RULES FOR SAFE OPERATION
Generator
Generator Grounding
Electrical Safety
DCA-220SSJ/SSJU - RULES FOR SAFE OPERATION
DANGER - ELECTROCUTION HAZARDS
DANGER - EXPLOSION HAZARDS
Maintenance Safety
Battery Safety
DCA-220SSJ/SSJU - RULES FOR SAFE OPERATION
DCA-220SSJ/SSJU - RULES FOR SAFE OPERATION
Towing &Transporting Safety
Emergencies
ALWAYS know the location of the nearest fire extinguisher
DCA-220SSJ/SSJU - GENERATOR DECALS
Figure 2. Generator Decals
DCA-220SSJ/SSJU - GENERATOR DECALS
Figure 3. Generator Decals Cont inued
DCA-220SSJ/SSJU- OPERATION AND PARTS MANUAL - REV. #1 01/06/09 - PAGE
DCA-220SSJ/SSJU - INSTALLATION
Figure 4.Typical Generator Grounding Application
Indoor Installation
DCA-220SSJ/SSJU - INSTALLATION
Outdoor Installation
CAUTION - EXHAUST HAZARD
Engine Operating Panel
DCA-220SSJ/SSJU - GENERAL INFORMATION
Generator
Generator Control Panel
Output Terminal Panel Assembly
DCA-220SSJ/SSJU - MAJOR COMPONENTS
Figure 5. Major Components
Output Receptacles Assembly
DCA-220SSJ/SSJU - DIAGNOSTIC DISPLAY
Figure 6. Diagnostic Display Panel
Display Parameters
1800 RPM
DCA-220SSJ/SSJU - DIAGNOSTIC DISPLAY
First Time Start Up
Main Menu Navigation
DCA-220SSJ/SSJU - DIAGNOSTIC DISPLAY
Stored Fault Codes
Engine Configuration Data
1800 RPM
1800 RPM
DCA-220SSJ/SSJU - DIAGNOSTIC DISPLAY
First Time Start Up
Main Menu Navigation
Engine Configuration Data
DCA-220SSJ/SSJU - DIAGNOSTIC DISPLAY
Stored Fault Codes
1800 RPM
1800 RPM
FAULTS ANDWARNINGS Auxiliary Gage Fault
DCA-220SSJ/SSJU - DIAGNOSTIC DISPLAY
1800 RPM
1800 RPM
Active Fault Codes
DCA-220SSJ/SSJU - DIAGNOSTIC DISPLAY
1000 RPM
DCA-220SSJ/SSJU - DIAGNOSTIC DISPLAY
Backlight Adjustment
Shut Down Codes
1800 RPM
Contrast Adjustment
DCA-220SSJ/SSJU - DIAGNOSTIC DISPLAY
1800 RPM
DCA-220SSJ/SSJU - DIAGNOSTIC DISPLAY
Setup 1- Up Display
Select Units
1800 RPM
Setup” menu
DCA-220SSJ/SSJU - DIAGNOSTIC DISPLAY
3. Once the “Setup 1-up Display” menu icon has been
6. Touch the “Enter Button” to activate the “Use Defaults” function
Note that the numbers
DCA-220SSJ/SSJU - DIAGNOSTIC DISPLAY
1800 RPM
now indicate the new order
Setup 4-Up Display
DCA-220SSJ/SSJU - DIAGNOSTIC DISPLAY
1800 RPM
1800 RPM
Utilities information and troubleshooting
DCA-220SSJ/SSJU - DIAGNOSTIC DISPLAY
DCA-220SSJ/SSJU- OPERATION AND PARTS MANUAL - REV. #1 01/06/09 - PAGE
“Gage Data” is selected the PowerView will
DCA-220SSJ/SSJU - DIAGNOSTIC DISPLAY
When the gage data has cleared, the display
version currently in the diagnostic display
SERIAL PORT SETUP
MODBUS SETUP
DCA-220SSJ/SSJU - DIAGNOSTIC DISPLAY
MODBUS SETUP
DATA ERROR
DCA-220SSJ/SSJU - DIAGNOSTIC DISPLAY
GLOSSARY Troubleshooting information CANBUS FAILURE
TIMEOUT ECU NOT RESPONDING
DCA-220SSJ/SSJU - GENERATOR CONTROL PANEL
Figure 7. Generator Control Panel
DCA-220SSJ/SSJU- OPERATION AND PARTS MANUAL - REV. #1 01/06/09 - PAGE
DCA-220SSJ/SSJU - ENGINE OPERATING PANEL
Figure 8. Engine Operating Panel
DCA-220SSJ/SSJU - ENGINE OPERATING PANEL
14. Auto On/Off Engine Controller MPEC
Figure 9. Output Terminal Panel
DCA-220SSJ/SSJU - OUTPUT TERMINAL PANEL FAMILIARIZATION
Output Terminal Familiarization
Lift up on the cover to gain access to receptacles and terminal
Figure 12.Voltage Regulator Control Knob
DCA-220SSJ/SSJU - OUTPUT TERMINAL PANEL FAMILIARIZATION
100VAC GFCI Receptacles
Figure 10. G.F.C.I. Receptacle
Over Current Relay
Connecting Loads
Figure 15. Over Current Relay Figure 14. Connecting Loads
DCA-220SSJ/SSJU - OUTPUT TERMINAL PANEL FAMILIARIZATION
Three Phase Load
Single Phase Load
Table 5. Power Factor By Load
DCA-220SSJ/SSJU - LOAD APPLICATION
Generator OutputVoltages
DCA-220SSJ/SSJU - GENERATOR OUTPUTS
Table 7. Voltages Available
Voltage Change-Over Board
Maximum Amps
How to Read the OutputTerminal Gauge
DCA-220SSJ/SSJU - GENERATOR OUTPUTS/ GAUGE READING
Table 10. Generator Maximum Amps
1Ø-200V UVWOTerminal Output Voltages
DCA-220SSJ/SSJU - OUTPUT TERMINAL PANEL CONNECTIONS
UVWO Terminal Output Voltages
3Ø-200V UVWOTerminal Output Voltages
1Ø-400V UVWOTerminal Output Voltages
DCA-220SSJ/SSJU - OUTPUT TERMINAL PANEL CONNECTIONS
3Ø-400V UVWOTerminal Output Voltages
1Ø-230V UVWOTerminal Output Voltages
Lubrication Oil
DCA-220SSJ/SSJU - PRE-SETUP
Circuit Breakers
Fuel Check
WARNING - RESPIRATORY HAZARDS
DCA-220SSJ/SSJU - PRE-SETUP
Refueling Procedure
Figure 33. Fueling the Generator
Coolant Antifreeze
Cleaning the Radiator
Air Cleaner
Table 12. Coolant Capacity
Figure 37. Battery Connections
Battery
Battery Cable Installation
CAUTION - BATTERY SERVICING SAFETY
Figure 42. MPEC Control Switch Manual Position
DCA-220SSJ/SSJU - GENERATOR START-UP PROCEDURE MANUAL
Figure 41. Engine Speed Switch Low
Before Starting
Figure 46. Frequency Meter Hz
Figure 44. Engine Speed Switch High
Figure 43. Active Fault Code Message
Figure 47. Voltmeter
No Load
Figure 48.Voltage Adjust Control Knob
CAUTION - BACKUP GENERATOR USE
Figure 50. Oil
CAUTION - ENGINE SPEED SWITCH
DCA-220SSJ/SSJU - GENERATOR START-UP PROCEDURE AUTO MODE
WARNING - AUTO MODE MAINTENANCE
Figure 54. Engine Speed Switch High
Normal Shutdown Procedure
DCA-220SSJ/SSJU - GENERATOR SHUT-DOWN PROCEDURES
CAUTION - DIAGNOSTIC SWITCH
Emergency Shutdown Procedure
Air Cleaner with Dust Indicator
DCA-220SSJ/SSJU - MAINTENANCE ENGINE
TABLE 14. INSPECTION/MAINTENANCE
Service Daily
Air Removal
DCA-220SSJ/SSJU - MAINTENANCE ENGINE
Cleaning the Fuel Strainer
Check Oil Level
DCA-220SSJ/SSJU - MAINTENANCE HEATER/CHARGER
To ensure adequate starting
DCA-220SSJ/SSJU- OPERATION AND PARTS MANUAL - REV. #1 01/06/09 - PAGE
DCA-220SSJ/SSJU - MAINTENANCE TRAILER
Trailer Maintenance
Hydraulic Surge Brakes
Brake Adjustment
Brakes
Figure 60. Hydraulic Brake Components Actuator
TireWear/Inflation
Tires/Wheels/Lug Nuts
CAUTION - EYESIGHT HAZARD
Suspension
Figure 62. Wheel Lug Nuts Tightening Sequence
DCA-220SSJ/SSJU - MAINTENANCE TRAILER
Lug Nut Torque Requirements
DCA-220SSJ/SSJU- OPERATION AND PARTS MANUAL - REV. #1 01/06/09 - PAGE
DCA-220SSJ/SSJU -TRAILERWIRING DIAGRAM
Figure 63. Trailer/Towing Vehicle Wiring Diagram
DCA-220SSJ/SSJU - GENERATORWIRING DIAGRAM
Figure 64. Generator Wiring Diagram
DCA-220SSJ/SSJU- OPERATION AND PARTS MANUAL - REV. #1 01/06/09 - PAGE
DCA-220SSJ/SSJU - ENGINEWIRING DIAGRAM
Figure 65. Engine Wiring Diagram
SYMPTOM
DCA-220SSJ/SSJU -TROUBLESHOOTING GENERATOR
TABLE 19. GENERATOR TROUBLESHOOTING
POSSIBLE PROBLEM
SYMPTOM
DCA-220SSJ/SSJU -TROUBLESHOOTING ENGINE CONTROLLER
TABLE 20. ENGINE CONTROLLER TROUBLESHOOTING MPEC
POSSIBLE PROBLEM
NOTE PAGE
DCA-220SSJ/SSJU- OPERATION AND PARTS MANUAL - REV. #1 01/06/09 - PAGE
PART NO. Column
DCA-220SSJ/SSJU - EXPLANATION OF CODE IN REMARKS COLUMN
NO. Column
QTY. Column
W/JOHN DEERE 6068HF485TURBO DIESEL ENGINE 1 TO 3 UNITS
DCA-220SSJ/SSJU - SUGGESTED SPARE PARTS
DCA-220SSJ/SSJUWHISPERWATTGENRATOR
Description
DCA-220SSJ/SSJU - GENERATOR ASSY
GENERATOR ASSY
DCA-220SSJ/SSJU - GENERATOR ASSY
PART NAME
REMARKS
HEX. SOCKET HEAD CAP SCREW
DCA-220SSJ/SSJU - GENERATOR ASSY. CONT
DCA-220SSJ/SSJU - GENERATOR ASSY. CONT
PART NAME
GENERATOR ASSY. CONT
DCA-220SSJ/SSJU- CONTROL PANEL ASSY
CONTROL PANEL ASSY
DCA-220SSJ/SSJU- CONTROL PANEL ASSY
QTY. REMARKS
CHANGE- OVER SWITCH, VOLTMETER
PART NAME
DCA-220SSJ/SSJU- CONTROL BOX ASSY
CONTROL BOX ASSY
DCA-220SSJ/SSJU- CONTROL BOX ASSY
PART NAME
REMARKS
DCA-220SSJ/SSJU- CONTROL BOX ASSY. CONT
CONTROL BOX ASSY. CONT
DCA-220SSJ/SSJU- CONTROL BOX ASSY. CONT
PART NAME
DCA-220SSJ/SSJU- ENGINE AND RADIATOR ASSY
ENGINE AND RADIATOR ASSY
REMARKS
DCA-220SSJ/SSJU- ENGINE AND RADIATOR ASSY
PART NAME
ENGINE, JOHN DEERE 6068HF485
DCA-220SSJ/SSJU- ENGINE AND RADIATOR ASSY
PART NAME
OUTER ELEMENT, AIR CLEANER ................ 1 ........... P812363
DCA-220SSJ/SSJU- ENGINE AND RADIATOR ASSY
BRACKET, INTER COOLER PIPE
DCA-220SSJ/SSJU- ENGINE AND RADIATOR ASSY
DCA-220SSJ/SSJU- ENGINE AND RADIATOR ASSY
PART NAME
REMARKS
DCA-220SSJ/SSJU- OUTPUTTERMINAL ASSY
OUTPUT TERMINAL ASSY
OUTLET CABLE COVER SUPPORTER
DCA-220SSJ/SSJU- OUTPUTTERMINAL ASSY
PART NAME
OUTPUT TERMINAL ASSY
DCA-220SSJ/SSJU- BATTERY ASSY
BATTERY ASSY
REMARKS
DCA-220SSJ/SSJU- BATTERY ASSY
PART NAME
EARTH CABLE
DCA-220SSJ/SSJU- MUFFLER ASSY
MUFFLER ASSY
DCA-220SSJ/SSJU- MUFFLER ASSY
PART NAME
DCA-220SSJ/SSJU- FUELTANK ASSY
FUEL TANK ASSY
DCA-220SSJ/SSJU- FUELTANK ASSY
PART NAME
DCA-220SSJ/SSJU- ENCLOSURE ASSY
ENCLOSURE ASSY
DCA-220SSJ/SSJU- ENCLOSURE ASSY
PART NAME
DCA-220SSJ/SSJU- ENCLOSURE ASSY. CONT
ENCLOSURE ASSY. CONT
DCA-220SSJ/SSJU- ENCLOSURE ASSY. CONT
PART NAME
ENCLOSURE ASSY. CONT
DCA-220SSJ/SSJU- ENCLOSURE ASSY. CONT
DCA-220SSJ/SSJU- ENCLOSURE ASSY. CONT
PART NAME
DCA-220SSJ/SSJU- RUBBER SEALS ASSY
RUBBER SEALS ASSY
DCA-220SSJ/SSJU- RUBBER SEALS ASSY
PART NAME
RUBBER SEALS ASSY
DCA-220SSJ/SSJU- NAMEPLATE AND DECALS ASSY
NAMEPLATE AND DECALS ASSY
DCA-220SSJ/SSJU- NAMEPLATE AND DECALS ASSY
PART NAME
M45000030
SPECIAL EXPEDITING SERVICE
Effective February 22, 2006 TERMS AND CONDITIONS OF SALE - PARTS
11. Credit issued will be applied to future purchasesonly
2. ToobtainaReturnMaterialAuthorization
NOTE PAGE
DCA-220SSJ/SSJU- OPERATION AND PARTS MANUAL - REV. #1 01/06/09 - PAGE
MQ Power
HERE’S HOW TO GET HELP
PLEASE HAVETHE MODEL AND SERIAL NUMBER ON-HANDWHEN CALLING
Contact mqpower@multiquip.com