Manuals
/
Multiquip
/
Lawn and Garden
/
Portable Generator
Multiquip
DCA-220SSJ/SSJU -TRAILERWIRING DIAGRAM, Trailer/Towing Vehicle Wiring Diagram
Models:
DCA-220SSJ
1
64
108
108
Download
108 pages
30.87 Kb
61
62
63
64
65
66
67
68
<
>
Troubleshooting
Specs
Install
Parts list
Error codes
DCA-220SSJ/SSJU -TRAILERWIRING DIAGRAM
Warranty
Dimension
Maintenance
Engine Configuration Data
Page 64
Image 64
DCA-220SSJ/SSJU
—TRAILERWIRING
DIAGRAM
Figure 63. Trailer/Towing Vehicle Wiring Diagram
PAGE 64 —
DCA-220SSJ/SSJU—
OPERATION AND PARTS MANUAL — REV. #1 (01/06/09)
Page 63
Page 65
Page 64
Image 64
Page 63
Page 65
Contents
PARTS LIST NO. C1870300404
OPERATION AND PARTS MANUAL
MODELS DCA-220SSJ DCA-220SSJU
WHISPERWATTTM SERIES
PROPOSITION 65WARNING
Diesel engine exhaust and some of
DCA-220SSJ/SSJU- OPERATION AND PARTS MANUAL - REV. #1 01/06/09 - PAGE
TABLE OF CONTENTS
Specification and part
COMPONENT DRAWINGS
NOTEnumber are subject to change without notice
PARTS ORDERING PROCEDURES
Ordering parts has never been easier
When ordering parts, please supply
Order parts on-line using Multiquip’s SmartEquip website
DCA-220SSJ/SSJU - SPECIFICATIONS
Table 1. Generator Specifications
Table 2. Engine Specifications
Phase
DCA-220SSJ/SSJU - DIMENSIONS TOP, SIDE AND FRONT
TABLE 3. DIMENSIONS
Figure 1. Dimensions
Dimension ft. mm
DCA-220SSJ/SSJU - SAFETY MESSAGE ALERT SYMBOLS
HAZARD SYMBOLS
SAFETY MESSAGE ALERT SYMBOLS
DANGER
DCA-220SSJ/SSJU - SAFETY MESSAGE ALERT SYMBOLS
WARNING - ROTATING PARTS
CAUTION - ACCIDENTAL STARTING
CAUTION - OVER-SPEED CONDITIONS
General Safety
DCA-220SSJ/SSJU - RULES FOR SAFE OPERATION
DANGER - READTHIS MANUAL
Generator
Electrical Safety
DCA-220SSJ/SSJU - RULES FOR SAFE OPERATION
Generator Grounding
DANGER - ELECTROCUTION HAZARDS
Maintenance Safety
Battery Safety
DANGER - EXPLOSION HAZARDS
DCA-220SSJ/SSJU - RULES FOR SAFE OPERATION
Towing &Transporting Safety
Emergencies
DCA-220SSJ/SSJU - RULES FOR SAFE OPERATION
ALWAYS know the location of the nearest fire extinguisher
DCA-220SSJ/SSJU - GENERATOR DECALS
Figure 2. Generator Decals
Figure 3. Generator Decals Cont inued
DCA-220SSJ/SSJU - GENERATOR DECALS
DCA-220SSJ/SSJU- OPERATION AND PARTS MANUAL - REV. #1 01/06/09 - PAGE
DCA-220SSJ/SSJU - INSTALLATION
Figure 4.Typical Generator Grounding Application
DCA-220SSJ/SSJU - INSTALLATION
Outdoor Installation
Indoor Installation
CAUTION - EXHAUST HAZARD
DCA-220SSJ/SSJU - GENERAL INFORMATION
Generator
Engine Operating Panel
Generator Control Panel
DCA-220SSJ/SSJU - MAJOR COMPONENTS
Figure 5. Major Components
Output Terminal Panel Assembly
Output Receptacles Assembly
Figure 6. Diagnostic Display Panel
DCA-220SSJ/SSJU - DIAGNOSTIC DISPLAY
Display Parameters
DCA-220SSJ/SSJU - DIAGNOSTIC DISPLAY
First Time Start Up
1800 RPM
Main Menu Navigation
Stored Fault Codes
Engine Configuration Data
DCA-220SSJ/SSJU - DIAGNOSTIC DISPLAY
1800 RPM
DCA-220SSJ/SSJU - DIAGNOSTIC DISPLAY
First Time Start Up
1800 RPM
Main Menu Navigation
DCA-220SSJ/SSJU - DIAGNOSTIC DISPLAY
Stored Fault Codes
Engine Configuration Data
1800 RPM
FAULTS ANDWARNINGS Auxiliary Gage Fault
DCA-220SSJ/SSJU - DIAGNOSTIC DISPLAY
1800 RPM
1800 RPM
Active Fault Codes
DCA-220SSJ/SSJU - DIAGNOSTIC DISPLAY
1800 RPM
1000 RPM
Backlight Adjustment
Shut Down Codes
DCA-220SSJ/SSJU - DIAGNOSTIC DISPLAY
1800 RPM
DCA-220SSJ/SSJU - DIAGNOSTIC DISPLAY
Contrast Adjustment
1800 RPM
Setup 1- Up Display
Select Units
DCA-220SSJ/SSJU - DIAGNOSTIC DISPLAY
1800 RPM
DCA-220SSJ/SSJU - DIAGNOSTIC DISPLAY
3. Once the “Setup 1-up Display” menu icon has been
Setup” menu
6. Touch the “Enter Button” to activate the “Use Defaults” function
DCA-220SSJ/SSJU - DIAGNOSTIC DISPLAY
1800 RPM
Note that the numbers
now indicate the new order
DCA-220SSJ/SSJU - DIAGNOSTIC DISPLAY
Setup 4-Up Display
1800 RPM
Utilities information and troubleshooting
DCA-220SSJ/SSJU - DIAGNOSTIC DISPLAY
1800 RPM
DCA-220SSJ/SSJU- OPERATION AND PARTS MANUAL - REV. #1 01/06/09 - PAGE
DCA-220SSJ/SSJU - DIAGNOSTIC DISPLAY
When the gage data has cleared, the display
“Gage Data” is selected the PowerView will
version currently in the diagnostic display
MODBUS SETUP
DCA-220SSJ/SSJU - DIAGNOSTIC DISPLAY
SERIAL PORT SETUP
MODBUS SETUP
DCA-220SSJ/SSJU - DIAGNOSTIC DISPLAY
GLOSSARY Troubleshooting information CANBUS FAILURE
DATA ERROR
TIMEOUT ECU NOT RESPONDING
Figure 7. Generator Control Panel
DCA-220SSJ/SSJU - GENERATOR CONTROL PANEL
DCA-220SSJ/SSJU- OPERATION AND PARTS MANUAL - REV. #1 01/06/09 - PAGE
DCA-220SSJ/SSJU - ENGINE OPERATING PANEL
Figure 8. Engine Operating Panel
DCA-220SSJ/SSJU - ENGINE OPERATING PANEL
14. Auto On/Off Engine Controller MPEC
DCA-220SSJ/SSJU - OUTPUT TERMINAL PANEL FAMILIARIZATION
Output Terminal Familiarization
Figure 9. Output Terminal Panel
Lift up on the cover to gain access to receptacles and terminal
DCA-220SSJ/SSJU - OUTPUT TERMINAL PANEL FAMILIARIZATION
100VAC GFCI Receptacles
Figure 12.Voltage Regulator Control Knob
Figure 10. G.F.C.I. Receptacle
Connecting Loads
Figure 15. Over Current Relay Figure 14. Connecting Loads
Over Current Relay
DCA-220SSJ/SSJU - OUTPUT TERMINAL PANEL FAMILIARIZATION
Single Phase Load
Table 5. Power Factor By Load
Three Phase Load
DCA-220SSJ/SSJU - LOAD APPLICATION
DCA-220SSJ/SSJU - GENERATOR OUTPUTS
Table 7. Voltages Available
Generator OutputVoltages
Voltage Change-Over Board
How to Read the OutputTerminal Gauge
DCA-220SSJ/SSJU - GENERATOR OUTPUTS/ GAUGE READING
Maximum Amps
Table 10. Generator Maximum Amps
DCA-220SSJ/SSJU - OUTPUT TERMINAL PANEL CONNECTIONS
UVWO Terminal Output Voltages
1Ø-200V UVWOTerminal Output Voltages
3Ø-200V UVWOTerminal Output Voltages
DCA-220SSJ/SSJU - OUTPUT TERMINAL PANEL CONNECTIONS
3Ø-400V UVWOTerminal Output Voltages
1Ø-400V UVWOTerminal Output Voltages
1Ø-230V UVWOTerminal Output Voltages
DCA-220SSJ/SSJU - PRE-SETUP
Circuit Breakers
Lubrication Oil
Fuel Check
DCA-220SSJ/SSJU - PRE-SETUP
Refueling Procedure
WARNING - RESPIRATORY HAZARDS
Figure 33. Fueling the Generator
Cleaning the Radiator
Air Cleaner
Coolant Antifreeze
Table 12. Coolant Capacity
Battery
Battery Cable Installation
Figure 37. Battery Connections
CAUTION - BATTERY SERVICING SAFETY
DCA-220SSJ/SSJU - GENERATOR START-UP PROCEDURE MANUAL
Figure 41. Engine Speed Switch Low
Figure 42. MPEC Control Switch Manual Position
Before Starting
Figure 44. Engine Speed Switch High
Figure 43. Active Fault Code Message
Figure 46. Frequency Meter Hz
Figure 47. Voltmeter
Figure 48.Voltage Adjust Control Knob
CAUTION - BACKUP GENERATOR USE
No Load
Figure 50. Oil
DCA-220SSJ/SSJU - GENERATOR START-UP PROCEDURE AUTO MODE
WARNING - AUTO MODE MAINTENANCE
CAUTION - ENGINE SPEED SWITCH
Figure 54. Engine Speed Switch High
DCA-220SSJ/SSJU - GENERATOR SHUT-DOWN PROCEDURES
CAUTION - DIAGNOSTIC SWITCH
Normal Shutdown Procedure
Emergency Shutdown Procedure
DCA-220SSJ/SSJU - MAINTENANCE ENGINE
TABLE 14. INSPECTION/MAINTENANCE
Air Cleaner with Dust Indicator
Service Daily
DCA-220SSJ/SSJU - MAINTENANCE ENGINE
Cleaning the Fuel Strainer
Air Removal
Check Oil Level
To ensure adequate starting
DCA-220SSJ/SSJU - MAINTENANCE HEATER/CHARGER
DCA-220SSJ/SSJU- OPERATION AND PARTS MANUAL - REV. #1 01/06/09 - PAGE
DCA-220SSJ/SSJU - MAINTENANCE TRAILER
Trailer Maintenance
Brake Adjustment
Brakes
Hydraulic Surge Brakes
Figure 60. Hydraulic Brake Components Actuator
Tires/Wheels/Lug Nuts
CAUTION - EYESIGHT HAZARD
TireWear/Inflation
Suspension
DCA-220SSJ/SSJU - MAINTENANCE TRAILER
Lug Nut Torque Requirements
Figure 62. Wheel Lug Nuts Tightening Sequence
DCA-220SSJ/SSJU- OPERATION AND PARTS MANUAL - REV. #1 01/06/09 - PAGE
DCA-220SSJ/SSJU -TRAILERWIRING DIAGRAM
Figure 63. Trailer/Towing Vehicle Wiring Diagram
Figure 64. Generator Wiring Diagram
DCA-220SSJ/SSJU - GENERATORWIRING DIAGRAM
DCA-220SSJ/SSJU- OPERATION AND PARTS MANUAL - REV. #1 01/06/09 - PAGE
DCA-220SSJ/SSJU - ENGINEWIRING DIAGRAM
Figure 65. Engine Wiring Diagram
DCA-220SSJ/SSJU -TROUBLESHOOTING GENERATOR
TABLE 19. GENERATOR TROUBLESHOOTING
SYMPTOM
POSSIBLE PROBLEM
DCA-220SSJ/SSJU -TROUBLESHOOTING ENGINE CONTROLLER
TABLE 20. ENGINE CONTROLLER TROUBLESHOOTING MPEC
SYMPTOM
POSSIBLE PROBLEM
NOTE PAGE
DCA-220SSJ/SSJU- OPERATION AND PARTS MANUAL - REV. #1 01/06/09 - PAGE
DCA-220SSJ/SSJU - EXPLANATION OF CODE IN REMARKS COLUMN
NO. Column
PART NO. Column
QTY. Column
DCA-220SSJ/SSJU - SUGGESTED SPARE PARTS
DCA-220SSJ/SSJUWHISPERWATTGENRATOR
W/JOHN DEERE 6068HF485TURBO DIESEL ENGINE 1 TO 3 UNITS
Description
DCA-220SSJ/SSJU - GENERATOR ASSY
GENERATOR ASSY
PART NAME
REMARKS
DCA-220SSJ/SSJU - GENERATOR ASSY
HEX. SOCKET HEAD CAP SCREW
DCA-220SSJ/SSJU - GENERATOR ASSY. CONT
PART NAME
DCA-220SSJ/SSJU - GENERATOR ASSY. CONT
GENERATOR ASSY. CONT
DCA-220SSJ/SSJU- CONTROL PANEL ASSY
CONTROL PANEL ASSY
QTY. REMARKS
CHANGE- OVER SWITCH, VOLTMETER
DCA-220SSJ/SSJU- CONTROL PANEL ASSY
PART NAME
DCA-220SSJ/SSJU- CONTROL BOX ASSY
CONTROL BOX ASSY
PART NAME
DCA-220SSJ/SSJU- CONTROL BOX ASSY
REMARKS
DCA-220SSJ/SSJU- CONTROL BOX ASSY. CONT
CONTROL BOX ASSY. CONT
DCA-220SSJ/SSJU- CONTROL BOX ASSY. CONT
PART NAME
DCA-220SSJ/SSJU- ENGINE AND RADIATOR ASSY
ENGINE AND RADIATOR ASSY
DCA-220SSJ/SSJU- ENGINE AND RADIATOR ASSY
PART NAME
REMARKS
ENGINE, JOHN DEERE 6068HF485
DCA-220SSJ/SSJU- ENGINE AND RADIATOR ASSY
OUTER ELEMENT, AIR CLEANER ................ 1 ........... P812363
DCA-220SSJ/SSJU- ENGINE AND RADIATOR ASSY
PART NAME
BRACKET, INTER COOLER PIPE
DCA-220SSJ/SSJU- ENGINE AND RADIATOR ASSY
PART NAME
DCA-220SSJ/SSJU- ENGINE AND RADIATOR ASSY
REMARKS
DCA-220SSJ/SSJU- OUTPUTTERMINAL ASSY
OUTPUT TERMINAL ASSY
DCA-220SSJ/SSJU- OUTPUTTERMINAL ASSY
PART NAME
OUTLET CABLE COVER SUPPORTER
OUTPUT TERMINAL ASSY
DCA-220SSJ/SSJU- BATTERY ASSY
BATTERY ASSY
DCA-220SSJ/SSJU- BATTERY ASSY
PART NAME
REMARKS
EARTH CABLE
DCA-220SSJ/SSJU- MUFFLER ASSY
MUFFLER ASSY
DCA-220SSJ/SSJU- MUFFLER ASSY
PART NAME
DCA-220SSJ/SSJU- FUELTANK ASSY
FUEL TANK ASSY
DCA-220SSJ/SSJU- FUELTANK ASSY
PART NAME
DCA-220SSJ/SSJU- ENCLOSURE ASSY
ENCLOSURE ASSY
DCA-220SSJ/SSJU- ENCLOSURE ASSY
PART NAME
DCA-220SSJ/SSJU- ENCLOSURE ASSY. CONT
ENCLOSURE ASSY. CONT
PART NAME
DCA-220SSJ/SSJU- ENCLOSURE ASSY. CONT
ENCLOSURE ASSY. CONT
DCA-220SSJ/SSJU- ENCLOSURE ASSY. CONT
DCA-220SSJ/SSJU- ENCLOSURE ASSY. CONT
PART NAME
DCA-220SSJ/SSJU- RUBBER SEALS ASSY
RUBBER SEALS ASSY
PART NAME
DCA-220SSJ/SSJU- RUBBER SEALS ASSY
RUBBER SEALS ASSY
DCA-220SSJ/SSJU- NAMEPLATE AND DECALS ASSY
NAMEPLATE AND DECALS ASSY
PART NAME
DCA-220SSJ/SSJU- NAMEPLATE AND DECALS ASSY
M45000030
Effective February 22, 2006 TERMS AND CONDITIONS OF SALE - PARTS
11. Credit issued will be applied to future purchasesonly
SPECIAL EXPEDITING SERVICE
2. ToobtainaReturnMaterialAuthorization
NOTE PAGE
DCA-220SSJ/SSJU- OPERATION AND PARTS MANUAL - REV. #1 01/06/09 - PAGE
HERE’S HOW TO GET HELP
PLEASE HAVETHE MODEL AND SERIAL NUMBER ON-HANDWHEN CALLING
MQ Power
Contact mqpower@multiquip.com