Manuals
/
Multiquip
/
Lawn and Garden
/
Portable Generator
Multiquip
operation manual DCA-220SSJ/SSJU - GENERATORWIRING DIAGRAM, Generator Wiring Diagram
Models:
DCA-220SSJ
1
65
108
108
Download
108 pages
30.87 Kb
62
63
64
65
66
67
68
69
<
>
Troubleshooting
Specifications
Install
Parts list
Error messages
DCA-220SSJ/SSJU -TRAILERWIRING DIAGRAM
Warranty
Dimension
Maintenance
Engine Configuration Data
Page 65
Image 65
DCA-220SSJ/SSJU
— GENERATORWIRING DIAGRAM
Figure 64. Generator Wiring Diagram
DCA-220SSJ/SSJU—
OPERATION AND PARTS MANUAL — REV. #1 (01/06/09) — PAGE 65
Page 64
Page 66
Page 65
Image 65
Page 64
Page 66
Contents
OPERATION AND PARTS MANUAL
PARTS LIST NO. C1870300404
MODELS DCA-220SSJ DCA-220SSJU
WHISPERWATTTM SERIES
Diesel engine exhaust and some of
PROPOSITION 65WARNING
DCA-220SSJ/SSJU- OPERATION AND PARTS MANUAL - REV. #1 01/06/09 - PAGE
Specification and part
TABLE OF CONTENTS
COMPONENT DRAWINGS
NOTEnumber are subject to change without notice
Ordering parts has never been easier
PARTS ORDERING PROCEDURES
When ordering parts, please supply
Order parts on-line using Multiquip’s SmartEquip website
Table 1. Generator Specifications
DCA-220SSJ/SSJU - SPECIFICATIONS
Table 2. Engine Specifications
Phase
TABLE 3. DIMENSIONS
DCA-220SSJ/SSJU - DIMENSIONS TOP, SIDE AND FRONT
Figure 1. Dimensions
Dimension ft. mm
HAZARD SYMBOLS
DCA-220SSJ/SSJU - SAFETY MESSAGE ALERT SYMBOLS
SAFETY MESSAGE ALERT SYMBOLS
DANGER
WARNING - ROTATING PARTS
DCA-220SSJ/SSJU - SAFETY MESSAGE ALERT SYMBOLS
CAUTION - ACCIDENTAL STARTING
CAUTION - OVER-SPEED CONDITIONS
DCA-220SSJ/SSJU - RULES FOR SAFE OPERATION
General Safety
DANGER - READTHIS MANUAL
Generator
DCA-220SSJ/SSJU - RULES FOR SAFE OPERATION
Electrical Safety
Generator Grounding
DANGER - ELECTROCUTION HAZARDS
Battery Safety
Maintenance Safety
DANGER - EXPLOSION HAZARDS
DCA-220SSJ/SSJU - RULES FOR SAFE OPERATION
Emergencies
Towing &Transporting Safety
DCA-220SSJ/SSJU - RULES FOR SAFE OPERATION
ALWAYS know the location of the nearest fire extinguisher
Figure 2. Generator Decals
DCA-220SSJ/SSJU - GENERATOR DECALS
DCA-220SSJ/SSJU- OPERATION AND PARTS MANUAL - REV. #1 01/06/09 - PAGE
DCA-220SSJ/SSJU - GENERATOR DECALS
Figure 3. Generator Decals Cont inued
Figure 4.Typical Generator Grounding Application
DCA-220SSJ/SSJU - INSTALLATION
Outdoor Installation
DCA-220SSJ/SSJU - INSTALLATION
Indoor Installation
CAUTION - EXHAUST HAZARD
Generator
DCA-220SSJ/SSJU - GENERAL INFORMATION
Engine Operating Panel
Generator Control Panel
Figure 5. Major Components
DCA-220SSJ/SSJU - MAJOR COMPONENTS
Output Terminal Panel Assembly
Output Receptacles Assembly
Display Parameters
DCA-220SSJ/SSJU - DIAGNOSTIC DISPLAY
Figure 6. Diagnostic Display Panel
First Time Start Up
DCA-220SSJ/SSJU - DIAGNOSTIC DISPLAY
1800 RPM
Main Menu Navigation
Engine Configuration Data
Stored Fault Codes
DCA-220SSJ/SSJU - DIAGNOSTIC DISPLAY
1800 RPM
First Time Start Up
DCA-220SSJ/SSJU - DIAGNOSTIC DISPLAY
1800 RPM
Main Menu Navigation
Stored Fault Codes
DCA-220SSJ/SSJU - DIAGNOSTIC DISPLAY
Engine Configuration Data
1800 RPM
DCA-220SSJ/SSJU - DIAGNOSTIC DISPLAY
FAULTS ANDWARNINGS Auxiliary Gage Fault
1800 RPM
1800 RPM
DCA-220SSJ/SSJU - DIAGNOSTIC DISPLAY
Active Fault Codes
1800 RPM
1000 RPM
Shut Down Codes
Backlight Adjustment
DCA-220SSJ/SSJU - DIAGNOSTIC DISPLAY
1800 RPM
1800 RPM
Contrast Adjustment
DCA-220SSJ/SSJU - DIAGNOSTIC DISPLAY
Select Units
Setup 1- Up Display
DCA-220SSJ/SSJU - DIAGNOSTIC DISPLAY
1800 RPM
3. Once the “Setup 1-up Display” menu icon has been
DCA-220SSJ/SSJU - DIAGNOSTIC DISPLAY
Setup” menu
6. Touch the “Enter Button” to activate the “Use Defaults” function
1800 RPM
DCA-220SSJ/SSJU - DIAGNOSTIC DISPLAY
Note that the numbers
now indicate the new order
1800 RPM
Setup 4-Up Display
DCA-220SSJ/SSJU - DIAGNOSTIC DISPLAY
DCA-220SSJ/SSJU - DIAGNOSTIC DISPLAY
Utilities information and troubleshooting
1800 RPM
DCA-220SSJ/SSJU- OPERATION AND PARTS MANUAL - REV. #1 01/06/09 - PAGE
When the gage data has cleared, the display
DCA-220SSJ/SSJU - DIAGNOSTIC DISPLAY
“Gage Data” is selected the PowerView will
version currently in the diagnostic display
DCA-220SSJ/SSJU - DIAGNOSTIC DISPLAY
MODBUS SETUP
SERIAL PORT SETUP
MODBUS SETUP
GLOSSARY Troubleshooting information CANBUS FAILURE
DCA-220SSJ/SSJU - DIAGNOSTIC DISPLAY
DATA ERROR
TIMEOUT ECU NOT RESPONDING
DCA-220SSJ/SSJU- OPERATION AND PARTS MANUAL - REV. #1 01/06/09 - PAGE
DCA-220SSJ/SSJU - GENERATOR CONTROL PANEL
Figure 7. Generator Control Panel
Figure 8. Engine Operating Panel
DCA-220SSJ/SSJU - ENGINE OPERATING PANEL
14. Auto On/Off Engine Controller MPEC
DCA-220SSJ/SSJU - ENGINE OPERATING PANEL
Output Terminal Familiarization
DCA-220SSJ/SSJU - OUTPUT TERMINAL PANEL FAMILIARIZATION
Figure 9. Output Terminal Panel
Lift up on the cover to gain access to receptacles and terminal
100VAC GFCI Receptacles
DCA-220SSJ/SSJU - OUTPUT TERMINAL PANEL FAMILIARIZATION
Figure 12.Voltage Regulator Control Knob
Figure 10. G.F.C.I. Receptacle
Figure 15. Over Current Relay Figure 14. Connecting Loads
Connecting Loads
Over Current Relay
DCA-220SSJ/SSJU - OUTPUT TERMINAL PANEL FAMILIARIZATION
Table 5. Power Factor By Load
Single Phase Load
Three Phase Load
DCA-220SSJ/SSJU - LOAD APPLICATION
Table 7. Voltages Available
DCA-220SSJ/SSJU - GENERATOR OUTPUTS
Generator OutputVoltages
Voltage Change-Over Board
DCA-220SSJ/SSJU - GENERATOR OUTPUTS/ GAUGE READING
How to Read the OutputTerminal Gauge
Maximum Amps
Table 10. Generator Maximum Amps
UVWO Terminal Output Voltages
DCA-220SSJ/SSJU - OUTPUT TERMINAL PANEL CONNECTIONS
1Ø-200V UVWOTerminal Output Voltages
3Ø-200V UVWOTerminal Output Voltages
3Ø-400V UVWOTerminal Output Voltages
DCA-220SSJ/SSJU - OUTPUT TERMINAL PANEL CONNECTIONS
1Ø-400V UVWOTerminal Output Voltages
1Ø-230V UVWOTerminal Output Voltages
Circuit Breakers
DCA-220SSJ/SSJU - PRE-SETUP
Lubrication Oil
Fuel Check
Refueling Procedure
DCA-220SSJ/SSJU - PRE-SETUP
WARNING - RESPIRATORY HAZARDS
Figure 33. Fueling the Generator
Air Cleaner
Cleaning the Radiator
Coolant Antifreeze
Table 12. Coolant Capacity
Battery Cable Installation
Battery
Figure 37. Battery Connections
CAUTION - BATTERY SERVICING SAFETY
Figure 41. Engine Speed Switch Low
DCA-220SSJ/SSJU - GENERATOR START-UP PROCEDURE MANUAL
Figure 42. MPEC Control Switch Manual Position
Before Starting
Figure 43. Active Fault Code Message
Figure 44. Engine Speed Switch High
Figure 46. Frequency Meter Hz
Figure 47. Voltmeter
CAUTION - BACKUP GENERATOR USE
Figure 48.Voltage Adjust Control Knob
No Load
Figure 50. Oil
WARNING - AUTO MODE MAINTENANCE
DCA-220SSJ/SSJU - GENERATOR START-UP PROCEDURE AUTO MODE
CAUTION - ENGINE SPEED SWITCH
Figure 54. Engine Speed Switch High
CAUTION - DIAGNOSTIC SWITCH
DCA-220SSJ/SSJU - GENERATOR SHUT-DOWN PROCEDURES
Normal Shutdown Procedure
Emergency Shutdown Procedure
TABLE 14. INSPECTION/MAINTENANCE
DCA-220SSJ/SSJU - MAINTENANCE ENGINE
Air Cleaner with Dust Indicator
Service Daily
Cleaning the Fuel Strainer
DCA-220SSJ/SSJU - MAINTENANCE ENGINE
Air Removal
Check Oil Level
DCA-220SSJ/SSJU- OPERATION AND PARTS MANUAL - REV. #1 01/06/09 - PAGE
DCA-220SSJ/SSJU - MAINTENANCE HEATER/CHARGER
To ensure adequate starting
Trailer Maintenance
DCA-220SSJ/SSJU - MAINTENANCE TRAILER
Brakes
Brake Adjustment
Hydraulic Surge Brakes
Figure 60. Hydraulic Brake Components Actuator
CAUTION - EYESIGHT HAZARD
Tires/Wheels/Lug Nuts
TireWear/Inflation
Suspension
Lug Nut Torque Requirements
DCA-220SSJ/SSJU - MAINTENANCE TRAILER
Figure 62. Wheel Lug Nuts Tightening Sequence
DCA-220SSJ/SSJU- OPERATION AND PARTS MANUAL - REV. #1 01/06/09 - PAGE
Figure 63. Trailer/Towing Vehicle Wiring Diagram
DCA-220SSJ/SSJU -TRAILERWIRING DIAGRAM
DCA-220SSJ/SSJU- OPERATION AND PARTS MANUAL - REV. #1 01/06/09 - PAGE
DCA-220SSJ/SSJU - GENERATORWIRING DIAGRAM
Figure 64. Generator Wiring Diagram
Figure 65. Engine Wiring Diagram
DCA-220SSJ/SSJU - ENGINEWIRING DIAGRAM
TABLE 19. GENERATOR TROUBLESHOOTING
DCA-220SSJ/SSJU -TROUBLESHOOTING GENERATOR
SYMPTOM
POSSIBLE PROBLEM
TABLE 20. ENGINE CONTROLLER TROUBLESHOOTING MPEC
DCA-220SSJ/SSJU -TROUBLESHOOTING ENGINE CONTROLLER
SYMPTOM
POSSIBLE PROBLEM
DCA-220SSJ/SSJU- OPERATION AND PARTS MANUAL - REV. #1 01/06/09 - PAGE
NOTE PAGE
NO. Column
DCA-220SSJ/SSJU - EXPLANATION OF CODE IN REMARKS COLUMN
PART NO. Column
QTY. Column
DCA-220SSJ/SSJUWHISPERWATTGENRATOR
DCA-220SSJ/SSJU - SUGGESTED SPARE PARTS
W/JOHN DEERE 6068HF485TURBO DIESEL ENGINE 1 TO 3 UNITS
Description
GENERATOR ASSY
DCA-220SSJ/SSJU - GENERATOR ASSY
REMARKS
PART NAME
DCA-220SSJ/SSJU - GENERATOR ASSY
HEX. SOCKET HEAD CAP SCREW
DCA-220SSJ/SSJU - GENERATOR ASSY. CONT
GENERATOR ASSY. CONT
DCA-220SSJ/SSJU - GENERATOR ASSY. CONT
PART NAME
CONTROL PANEL ASSY
DCA-220SSJ/SSJU- CONTROL PANEL ASSY
CHANGE- OVER SWITCH, VOLTMETER
QTY. REMARKS
DCA-220SSJ/SSJU- CONTROL PANEL ASSY
PART NAME
CONTROL BOX ASSY
DCA-220SSJ/SSJU- CONTROL BOX ASSY
REMARKS
DCA-220SSJ/SSJU- CONTROL BOX ASSY
PART NAME
CONTROL BOX ASSY. CONT
DCA-220SSJ/SSJU- CONTROL BOX ASSY. CONT
PART NAME
DCA-220SSJ/SSJU- CONTROL BOX ASSY. CONT
ENGINE AND RADIATOR ASSY
DCA-220SSJ/SSJU- ENGINE AND RADIATOR ASSY
PART NAME
DCA-220SSJ/SSJU- ENGINE AND RADIATOR ASSY
REMARKS
ENGINE, JOHN DEERE 6068HF485
DCA-220SSJ/SSJU- ENGINE AND RADIATOR ASSY
DCA-220SSJ/SSJU- ENGINE AND RADIATOR ASSY
OUTER ELEMENT, AIR CLEANER ................ 1 ........... P812363
PART NAME
BRACKET, INTER COOLER PIPE
DCA-220SSJ/SSJU- ENGINE AND RADIATOR ASSY
REMARKS
DCA-220SSJ/SSJU- ENGINE AND RADIATOR ASSY
PART NAME
OUTPUT TERMINAL ASSY
DCA-220SSJ/SSJU- OUTPUTTERMINAL ASSY
PART NAME
DCA-220SSJ/SSJU- OUTPUTTERMINAL ASSY
OUTLET CABLE COVER SUPPORTER
OUTPUT TERMINAL ASSY
BATTERY ASSY
DCA-220SSJ/SSJU- BATTERY ASSY
PART NAME
DCA-220SSJ/SSJU- BATTERY ASSY
REMARKS
EARTH CABLE
MUFFLER ASSY
DCA-220SSJ/SSJU- MUFFLER ASSY
PART NAME
DCA-220SSJ/SSJU- MUFFLER ASSY
FUEL TANK ASSY
DCA-220SSJ/SSJU- FUELTANK ASSY
PART NAME
DCA-220SSJ/SSJU- FUELTANK ASSY
ENCLOSURE ASSY
DCA-220SSJ/SSJU- ENCLOSURE ASSY
PART NAME
DCA-220SSJ/SSJU- ENCLOSURE ASSY
ENCLOSURE ASSY. CONT
DCA-220SSJ/SSJU- ENCLOSURE ASSY. CONT
ENCLOSURE ASSY. CONT
DCA-220SSJ/SSJU- ENCLOSURE ASSY. CONT
PART NAME
DCA-220SSJ/SSJU- ENCLOSURE ASSY. CONT
PART NAME
DCA-220SSJ/SSJU- ENCLOSURE ASSY. CONT
RUBBER SEALS ASSY
DCA-220SSJ/SSJU- RUBBER SEALS ASSY
RUBBER SEALS ASSY
DCA-220SSJ/SSJU- RUBBER SEALS ASSY
PART NAME
NAMEPLATE AND DECALS ASSY
DCA-220SSJ/SSJU- NAMEPLATE AND DECALS ASSY
M45000030
DCA-220SSJ/SSJU- NAMEPLATE AND DECALS ASSY
PART NAME
11. Credit issued will be applied to future purchasesonly
Effective February 22, 2006 TERMS AND CONDITIONS OF SALE - PARTS
SPECIAL EXPEDITING SERVICE
2. ToobtainaReturnMaterialAuthorization
DCA-220SSJ/SSJU- OPERATION AND PARTS MANUAL - REV. #1 01/06/09 - PAGE
NOTE PAGE
PLEASE HAVETHE MODEL AND SERIAL NUMBER ON-HANDWHEN CALLING
HERE’S HOW TO GET HELP
MQ Power
Contact mqpower@multiquip.com
