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Multiquip operation manual MQ Power DCA-40SSAI Whisperwatttm Generator

Models: DCA-40SSAI

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PARTS AND OPERATION MANUAL

MQ POWER

DCA-40SSAI

WHISPERWATTTM

GENERATOR

© COPYRIGHT 2001, MULTIQUIP INC.

PARTS LIST NO.M3340163804

FINAL COPY

MULTIQUIP INC.	PARTS DEPARTMENT:
18910 WILMINGTON AVE.	800-427-1244
CARSON, CALIFORNIA 90746	FAX: 800-672-7877
310-537-3700	SERVICE DEPARTMENT:
800-421-1244	800-835-2551
FAX:310-537-3927	FAX:310-638-8046

E-mail:mq@multiquip.com • www:multiquip.com

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Multiquip operation manual MQ Power DCA-40SSAI Whisperwatttm Generator

Contents

MQ Power DCA-40SSAI Whisperwatttm Generator Page Heres HOW to GET Help Table of Contents Parts Ordering Procedures Earn Extra Discounts when You order by FAXRules for Safe Operation General SafetyRadiator Rules for Safe OperationLoading and Unloading Crane BatteryTransporting Maintenance SafetyEmergencies DCA-40SSAI -TOWING Andtransportation Towing Safety PrecautionsExplanation of Chart DCA-40SSAI -TRAILER-SAFETY GuidelinesTRLR-100XF DCA-40SSAI -TRAILER-SPECIFICATIONSElectrical DCA-40SSAI -TRAILER-SPECIFICATIONSElectric Brake Adjustment DCA-40SSAI -TRAILER Safety GuidelinesBrakes Electric BrakesHydraulic/Air/Surge Brakes DCA-40SSAI -TRAILER Safety GuidelinesTire Wear/Inflation Tires/Wheels/Lug NutsSuspension Lug Nut Torque Requirements Torque Ft.-LbsDCA-40SSAI -TRAILER-WIRING Diagram Electric Brake Troubleshooting DCA-40SSAI -TRAILER-BRAKETROUBLESHOOTINGHydraulic Brake Troubleshooting DCA-40SSAI -TRAILER-BRAKETROUBLESHOOTINGDCA-40SSAI Generator Decals DCA-40SSAI Generator Decals DCA-40SSAI Specifications DCA-40SSAI General Information Page Major Components DCA-40SSAI Major ComponentsDimensions DCA-40SSAI DimensionsControl Panel DCA-40SSAI Control Panel DescriptionDCA-40SSAI Control Panel Description DCA-40SSAI Engine Operating Panel Description DCA-40SSAI Engine Operating Panel Description Starter Switch- Use key to preheat, start and stop engineDCA-40SSAI Outputterminal Panel Connecting LoadVolt Receptacle Generator GroundingDCA-40SSAI Outputterminal Voltage Selection DCA-40SSAI Output Amperage Setup How To Read The Output Terminal Gauges DCA-40SSAI Output Amperage SetupReceptacle Use 240/120V Hard Wire Hookup DCA-40SSAI Output Voltage SetupPhase, 480V, 440V, or 416 Volt Single Phase 480V, 440V, or 416 VoltSingle Phase 277V, 254V, or Phase, 240V, 220V, or 208 Volt Single Phase 240V, 220V, or 208 VoltSingle Phase 139V, 127V, or Single Phase 120 Volt Voltage Selector Switch- Single Phase 240/120V PositionSingle Phase, 240 Volt Outdoor Installation DCA-40SSAI InstallationMounting Typical Generator Grounding Application DCA-40SSAI InstallationDCA-40SSAI PRE-SETUP Lubrication Oil DCA-40SSAI PRE-SETUPAir Cleaner Fan Belt Tension Cleaning the Outer RadiatorAdjusting Fan Belt Operation in Freezing WeatherWiring Battery Cable InstallationAlternator Piping and Hose ConnectionThree Phase Load Single Phase LoadDCA-40SSAI Load Application Before Starting Generator and Control Panel Before Starting EngineTurn and push the engine throttle control lever to ‘Low’ DCA-40SSAI Generator START-UP ProcedureAmmeter No Load Off/Manual Auto Switch DCA-40SSAI Generator Shutdown ProcedurePage DCA-40SSAI Maintenance Flushing Out Radiator and Replacing Coolant Feed Pump Strainer CleaningValve Clearance Check Injection Timing Check and AdjustmentEngine DCA-40SSAI MaintenanceGenerator Storage DCA-40SSAI Engine Wiring Diagram DCA-40SSAI Generatorwiring Diagram Engine Troubleshooting Part DCA-40SSAI -TROUBLESHOOTING EngineDCA-40SSAI -TROUBLESHOOTING Engine Generator Troubleshooting DCA-40SSAI -TROUBLESHOOTING GENERATOR/ENGINEPage Items Found In the Items Number Column Explanation of Code in Remarks ColumnQty Description DCA-40SSAI Suggested Spare PartsGenerator Assy DCA-40SSAI --- Generator AssyDCA-40SSAI DCA-40SSAI --- Generator Assy GASKET, Bearing Control BOX Assy DCA-40SSAI --- Control BOX AssyCurrent Transformer Switch CAPHEX.HEAD Bolt Machine ScrewDCA-40SSAI Engine and Radiator Assy BRACKET, Radiator HOSE, AIR CleanerHose Band Engine FootDCA-40SSAI Engine and Radiator Assy PACKING, OIL PAN Side Drain JointPacking Joint BoltEngine Operating Panel Assy DCA-40SSAI --- Engine Operating Panel AssySWITCH, Panel Light SWITCH, Lamp CheckEngine Operating Panel Assy QTY Remarks Operating PanelDCA-40SSAI --- Engine Operating Panel Assy SET BOARD, Output Terminal RelayOutput Terminal Plain WsaherBattery Assy DCA-40SSAI --- Battery AssyBattery Band Battery SheetBattery Bolt Battery CableMuffler Assy DCA-40SSAI --- Muffler AssyMuffler Exhaust PipeMuffler Sheet GasketFuel Tank Assy DCA-40SSAI --- Fuel Tank AssyCAP, Fuel Tank Fuel TankTank Band PAD, Tank BandEnclosure Assy DCA-40SSAI --- Enclosure AssyFloor Panel BaseFront Frame LiningDCA-40SSAI --- Enclosure Assy Hinge StickerRoof Panel Guide PANEL, AIRDCA-40SSAI --- Enclosure Assy Rubber Seal Decal Assy DCA-40SSAI --- DecalsM9000000 Cylinder Head Cover Assy Isuzu 4BD1 Cylinder Head Cover AssyValve SEAT, Intake INCL. Items W/#Valve SEAT, Exhaust Sealing CUP, TOP FACCylinder Block Assy Isuzu 4BD1 Cylinder Block AssyIsuzu 4BD1 Cylinder Block Assy Isuzu 4BD1 Cylinder Block Assy OIL Filler Assy Isuzu 4BD1 Cylinder Block AssyOIL Filler CAP INCL. Item W/@Timing Gear Assy Isuzu 4BD1 -TIMING Gear AssyCase Isuzu 4BD1 -TIMING Gear AssyStraight PIN PointerFlywheel Housing Assy Isuzu 4BD1 Flywheel Housing AssyPLUG, Pick UP Hose HousingOIL PAN Assy Isuzu 4BD1 OIL PAN AssyUP to MAR OIL Pump Assy Isuzu 4BD1 OIL Pump AssyCannot Order Separately Cover AssyShaft Assy GearCRANKSHAFT, PISTON, Flywheel Assy Isuzu 4BD1 CRANKSHAFT. PISTON, Flywheel AssyMetal SET, Thrust Metal KITRing SET, Piston Piston PINCAMSHAFT, Idle GEAR, Rocker Assy Isuzu 4BD1 CAMSHAFT, Idle GEAR, Rocker AssyCamshaft Adjusting ScrewThrust Plate Idle Gear ShaftOIL and Fuel Filter Assy Isuzu 4BD1 OIL and Fuel Filter AssyOIL Filter Element KIT Isuzu 4BD1 OIL and Fuel Filter AssyFuel Filter Element KIT OIL Piping Assy Isuzu 4BD1 OIL Piping AssyFilter Pipe Assy Isuzu 4BD1 OIL Piping AssyOIL Injection Pipe Assy Cooling Assy Isuzu 4BD1 Cooling AssyIsuzu 4BD1 Cooling Assy Intake and Exhaust Assy Isuzu 4BD1 Intake and Exhaust AssyIntake Pipe Intake ManifoldExhaust Manifold STUD, ExhaustFuel Injection Assy Isuzu 4BD1 Fuel Injection AssyIsuzu 4BD1 Fuel Injection Assy Engine Foot Assy Isuzu 4BD1 Engine Foot AssyIsuzu 4BD1 Engine Foot Assy Engine Control Assy Isuzu 4BD1 Engine Control AssyIsuzu 4BD1 Engine Control Assy Injection Pump Assy Isuzu 4BD1 Injection Pump AssyGovernor Assy AssyCoupling Electrical Components Assy Isuzu 4BD1 Electrical Components AssyCable Assy Starter AssyAlternator Assy Feed Pump COMP. Assy Isuzu 4BD1 Feed Pump COMP. AssyPiston Pump HousingRoller GuideNozzle Assy Isuzu 4BD1 Nozzle AssyIsuzu 4BD1 Nozzle Assy ConnectorADJ. Screw Retaining NUTOIL Filter Assy Isuzu 4BD1 OIL Filter AssyBody PACKING, UpperSeat Drain PlugFuel Filter Assy Isuzu 4BD1 Fuel Filter AssySpring Seat Isuzu 4BD1 Fuel Filter AssyElement Spring Engine Accessories Isuzu 4BD1 Engine AccessoriesIsuzu 4BD1 Engine Accessories Effective July 1 Page Heres HOW to GET Help