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Multiquip DCA-40SSAI operation manual Isuzu 4BD1 Engine Control Assy

Models: DCA-40SSAI

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Page 122

ISUZU 4BD1 — ENGINE CONTROL ASSY.

ENGINE CONTROL ASSY.

PAGE 122 — DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01)

Image 122

Multiquip DCA-40SSAI operation manual Isuzu 4BD1 Engine Control Assy

Contents

MQ Power DCA-40SSAI Whisperwatttm Generator Page Heres HOW to GET Help Table of Contents Earn Extra Discounts when You order by FAX Parts Ordering ProceduresGeneral Safety Rules for Safe OperationRules for Safe Operation RadiatorBattery Loading and Unloading CraneEmergencies Maintenance SafetyTransporting Towing Safety Precautions DCA-40SSAI -TOWING AndtransportationDCA-40SSAI -TRAILER-SAFETY Guidelines Explanation of ChartDCA-40SSAI -TRAILER-SPECIFICATIONS TRLR-100XFDCA-40SSAI -TRAILER-SPECIFICATIONS ElectricalBrakes DCA-40SSAI -TRAILER Safety GuidelinesElectric Brake Adjustment Electric BrakesDCA-40SSAI -TRAILER Safety Guidelines Hydraulic/Air/Surge BrakesSuspension Tires/Wheels/Lug NutsTire Wear/Inflation Torque Ft.-Lbs Lug Nut Torque RequirementsDCA-40SSAI -TRAILER-WIRING Diagram DCA-40SSAI -TRAILER-BRAKETROUBLESHOOTING Electric Brake TroubleshootingDCA-40SSAI -TRAILER-BRAKETROUBLESHOOTING Hydraulic Brake TroubleshootingDCA-40SSAI Generator Decals DCA-40SSAI Generator Decals DCA-40SSAI Specifications DCA-40SSAI General Information Page DCA-40SSAI Major Components Major ComponentsDCA-40SSAI Dimensions DimensionsDCA-40SSAI Control Panel Description Control PanelDCA-40SSAI Control Panel Description DCA-40SSAI Engine Operating Panel Description Starter Switch- Use key to preheat, start and stop engine DCA-40SSAI Engine Operating Panel DescriptionVolt Receptacle Connecting LoadDCA-40SSAI Outputterminal Panel Generator GroundingDCA-40SSAI Outputterminal Voltage Selection DCA-40SSAI Output Amperage Setup Receptacle Use DCA-40SSAI Output Amperage SetupHow To Read The Output Terminal Gauges DCA-40SSAI Output Voltage Setup 240/120V Hard Wire HookupSingle Phase 277V, 254V, or Single Phase 480V, 440V, or 416 VoltPhase, 480V, 440V, or 416 Volt Single Phase 139V, 127V, or Single Phase 240V, 220V, or 208 VoltPhase, 240V, 220V, or 208 Volt Single Phase, 240 Volt Voltage Selector Switch- Single Phase 240/120V PositionSingle Phase 120 Volt Mounting DCA-40SSAI InstallationOutdoor Installation DCA-40SSAI Installation Typical Generator Grounding ApplicationDCA-40SSAI PRE-SETUP DCA-40SSAI PRE-SETUP Lubrication OilAdjusting Fan Belt Cleaning the Outer RadiatorAir Cleaner Fan Belt Tension Operation in Freezing WeatherAlternator Battery Cable InstallationWiring Piping and Hose ConnectionDCA-40SSAI Load Application Single Phase LoadThree Phase Load Before Starting Engine Before Starting Generator and Control PanelDCA-40SSAI Generator START-UP Procedure Turn and push the engine throttle control lever to ‘Low’Ammeter No Load DCA-40SSAI Generator Shutdown Procedure Off/Manual Auto SwitchPage DCA-40SSAI Maintenance Feed Pump Strainer Cleaning Flushing Out Radiator and Replacing CoolantInjection Timing Check and Adjustment Valve Clearance CheckGenerator Storage DCA-40SSAI MaintenanceEngine DCA-40SSAI Engine Wiring Diagram DCA-40SSAI Generatorwiring Diagram DCA-40SSAI -TROUBLESHOOTING Engine Engine Troubleshooting PartDCA-40SSAI -TROUBLESHOOTING Engine DCA-40SSAI -TROUBLESHOOTING GENERATOR/ENGINE Generator TroubleshootingPage Explanation of Code in Remarks Column Items Found In the Items Number ColumnDCA-40SSAI Suggested Spare Parts Qty DescriptionDCA-40SSAI --- Generator Assy Generator AssyDCA-40SSAI DCA-40SSAI --- Generator Assy GASKET, Bearing DCA-40SSAI --- Control BOX Assy Control BOX AssyHEX.HEAD Bolt Switch CAPCurrent Transformer Machine ScrewDCA-40SSAI Engine and Radiator Assy Hose Band HOSE, AIR CleanerBRACKET, Radiator Engine FootDCA-40SSAI Engine and Radiator Assy Packing Drain JointPACKING, OIL PAN Side Joint BoltDCA-40SSAI --- Engine Operating Panel Assy Engine Operating Panel AssyEngine Operating Panel Assy QTY Remarks SWITCH, Lamp CheckSWITCH, Panel Light Operating PanelDCA-40SSAI --- Engine Operating Panel Assy Output Terminal RelaySET BOARD, Output Terminal Plain WsaherDCA-40SSAI --- Battery Assy Battery AssyBattery Bolt Battery SheetBattery Band Battery CableDCA-40SSAI --- Muffler Assy Muffler AssyMuffler Sheet Exhaust PipeMuffler GasketDCA-40SSAI --- Fuel Tank Assy Fuel Tank AssyTank Band Fuel TankCAP, Fuel Tank PAD, Tank BandDCA-40SSAI --- Enclosure Assy Enclosure AssyFront Frame BaseFloor Panel LiningDCA-40SSAI --- Enclosure Assy Roof Panel StickerHinge Guide PANEL, AIRDCA-40SSAI --- Enclosure Assy Rubber Seal DCA-40SSAI --- Decals Decal AssyM9000000 Isuzu 4BD1 Cylinder Head Cover Assy Cylinder Head Cover AssyValve SEAT, Exhaust INCL. Items W/#Valve SEAT, Intake Sealing CUP, TOP FACIsuzu 4BD1 Cylinder Block Assy Cylinder Block AssyIsuzu 4BD1 Cylinder Block Assy Isuzu 4BD1 Cylinder Block Assy OIL Filler CAP Isuzu 4BD1 Cylinder Block AssyOIL Filler Assy INCL. Item W/@Isuzu 4BD1 -TIMING Gear Assy Timing Gear AssyStraight PIN Isuzu 4BD1 -TIMING Gear AssyCase PointerIsuzu 4BD1 Flywheel Housing Assy Flywheel Housing AssyHousing PLUG, Pick UP HoseIsuzu 4BD1 OIL PAN Assy OIL PAN AssyUP to MAR Isuzu 4BD1 OIL Pump Assy OIL Pump AssyShaft Assy Cover AssyCannot Order Separately GearIsuzu 4BD1 CRANKSHAFT. PISTON, Flywheel Assy CRANKSHAFT, PISTON, Flywheel AssyRing SET, Piston Metal KITMetal SET, Thrust Piston PINIsuzu 4BD1 CAMSHAFT, Idle GEAR, Rocker Assy CAMSHAFT, Idle GEAR, Rocker AssyThrust Plate Adjusting ScrewCamshaft Idle Gear ShaftIsuzu 4BD1 OIL and Fuel Filter Assy OIL and Fuel Filter AssyFuel Filter Element KIT Isuzu 4BD1 OIL and Fuel Filter AssyOIL Filter Element KIT Isuzu 4BD1 OIL Piping Assy OIL Piping AssyOIL Injection Pipe Assy Isuzu 4BD1 OIL Piping AssyFilter Pipe Assy Isuzu 4BD1 Cooling Assy Cooling AssyIsuzu 4BD1 Cooling Assy Isuzu 4BD1 Intake and Exhaust Assy Intake and Exhaust AssyExhaust Manifold Intake ManifoldIntake Pipe STUD, ExhaustIsuzu 4BD1 Fuel Injection Assy Fuel Injection AssyIsuzu 4BD1 Fuel Injection Assy Isuzu 4BD1 Engine Foot Assy Engine Foot AssyIsuzu 4BD1 Engine Foot Assy Isuzu 4BD1 Engine Control Assy Engine Control AssyIsuzu 4BD1 Engine Control Assy Isuzu 4BD1 Injection Pump Assy Injection Pump AssyCoupling AssyGovernor Assy Isuzu 4BD1 Electrical Components Assy Electrical Components AssyAlternator Assy Starter AssyCable Assy Isuzu 4BD1 Feed Pump COMP. Assy Feed Pump COMP. AssyRoller Pump HousingPiston GuideIsuzu 4BD1 Nozzle Assy Nozzle AssyADJ. Screw ConnectorIsuzu 4BD1 Nozzle Assy Retaining NUTIsuzu 4BD1 OIL Filter Assy OIL Filter AssySeat PACKING, UpperBody Drain PlugIsuzu 4BD1 Fuel Filter Assy Fuel Filter AssyElement Spring Isuzu 4BD1 Fuel Filter AssySpring Seat Isuzu 4BD1 Engine Accessories Engine AccessoriesIsuzu 4BD1 Engine Accessories Effective July 1 Page Heres HOW to GET Help