Multiquip DCA-40SSAI instruction

NOTE PAGE

DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 51

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Multiquip DCA-40SSAI operation manual

Contents

MQ Power DCA-40SSAI Whisperwatttm Generator Page Heres HOW to GET Help Table of Contents Parts Ordering Procedures Earn Extra Discounts when You order by FAX Rules for Safe Operation General Safety Radiator Rules for Safe Operation Loading and Unloading Crane Battery Maintenance Safety TransportingEmergencies DCA-40SSAI -TOWING Andtransportation Towing Safety Precautions Explanation of Chart DCA-40SSAI -TRAILER-SAFETY Guidelines TRLR-100XF DCA-40SSAI -TRAILER-SPECIFICATIONS Electrical DCA-40SSAI -TRAILER-SPECIFICATIONS Electric Brakes DCA-40SSAI -TRAILER Safety GuidelinesElectric Brake Adjustment Brakes Hydraulic/Air/Surge Brakes DCA-40SSAI -TRAILER Safety Guidelines Tires/Wheels/Lug Nuts Tire Wear/InflationSuspension Lug Nut Torque Requirements Torque Ft.-Lbs DCA-40SSAI -TRAILER-WIRING Diagram Electric Brake Troubleshooting DCA-40SSAI -TRAILER-BRAKETROUBLESHOOTING Hydraulic Brake Troubleshooting DCA-40SSAI -TRAILER-BRAKETROUBLESHOOTING DCA-40SSAI Generator Decals DCA-40SSAI Generator Decals DCA-40SSAI Specifications DCA-40SSAI General Information Page Major Components DCA-40SSAI Major Components Dimensions DCA-40SSAI Dimensions Control Panel DCA-40SSAI Control Panel Description DCA-40SSAI Control Panel Description DCA-40SSAI Engine Operating Panel Description DCA-40SSAI Engine Operating Panel Description Starter Switch- Use key to preheat, start and stop engine Generator Grounding Connecting LoadDCA-40SSAI Outputterminal Panel Volt Receptacle DCA-40SSAI Outputterminal Voltage Selection DCA-40SSAI Output Amperage Setup DCA-40SSAI Output Amperage Setup How To Read The Output Terminal GaugesReceptacle Use 240/120V Hard Wire Hookup DCA-40SSAI Output Voltage Setup Single Phase 480V, 440V, or 416 Volt Phase, 480V, 440V, or 416 VoltSingle Phase 277V, 254V, or Single Phase 240V, 220V, or 208 Volt Phase, 240V, 220V, or 208 VoltSingle Phase 139V, 127V, or Voltage Selector Switch- Single Phase 240/120V Position Single Phase 120 VoltSingle Phase, 240 Volt DCA-40SSAI Installation Outdoor InstallationMounting Typical Generator Grounding Application DCA-40SSAI Installation DCA-40SSAI PRE-SETUP Lubrication Oil DCA-40SSAI PRE-SETUP Operation in Freezing Weather Cleaning the Outer RadiatorAir Cleaner Fan Belt Tension Adjusting Fan Belt Piping and Hose Connection Battery Cable InstallationWiring Alternator Single Phase Load Three Phase LoadDCA-40SSAI Load Application Before Starting Generator and Control Panel Before Starting Engine Turn and push the engine throttle control lever to ‘Low’ DCA-40SSAI Generator START-UP Procedure Ammeter No Load Off/Manual Auto Switch DCA-40SSAI Generator Shutdown ProcedurePage DCA-40SSAI Maintenance Flushing Out Radiator and Replacing Coolant Feed Pump Strainer Cleaning Valve Clearance Check Injection Timing Check and Adjustment DCA-40SSAI Maintenance EngineGenerator Storage DCA-40SSAI Engine Wiring Diagram DCA-40SSAI Generatorwiring Diagram Engine Troubleshooting Part DCA-40SSAI -TROUBLESHOOTING Engine DCA-40SSAI -TROUBLESHOOTING Engine Generator Troubleshooting DCA-40SSAI -TROUBLESHOOTING GENERATOR/ENGINEPage Items Found In the Items Number Column Explanation of Code in Remarks Column Qty Description DCA-40SSAI Suggested Spare Parts Generator Assy DCA-40SSAI --- Generator Assy DCA-40SSAI DCA-40SSAI --- Generator Assy GASKET, Bearing Control BOX Assy DCA-40SSAI --- Control BOX Assy Machine Screw Switch CAPCurrent Transformer HEX.HEAD Bolt DCA-40SSAI Engine and Radiator Assy Engine Foot HOSE, AIR CleanerBRACKET, Radiator Hose Band DCA-40SSAI Engine and Radiator Assy Joint Bolt Drain JointPACKING, OIL PAN Side Packing Engine Operating Panel Assy DCA-40SSAI --- Engine Operating Panel Assy Operating Panel SWITCH, Lamp CheckSWITCH, Panel Light Engine Operating Panel Assy QTY Remarks DCA-40SSAI --- Engine Operating Panel Assy Plain Wsaher RelaySET BOARD, Output Terminal Output Terminal Battery Assy DCA-40SSAI --- Battery Assy Battery Cable Battery SheetBattery Band Battery Bolt Muffler Assy DCA-40SSAI --- Muffler Assy Gasket Exhaust PipeMuffler Muffler Sheet Fuel Tank Assy DCA-40SSAI --- Fuel Tank Assy PAD, Tank Band Fuel TankCAP, Fuel Tank Tank Band Enclosure Assy DCA-40SSAI --- Enclosure Assy Lining BaseFloor Panel Front Frame DCA-40SSAI --- Enclosure Assy Guide PANEL, AIR StickerHinge Roof Panel DCA-40SSAI --- Enclosure Assy Rubber Seal Decal Assy DCA-40SSAI --- Decals M9000000 Cylinder Head Cover Assy Isuzu 4BD1 Cylinder Head Cover Assy Sealing CUP, TOP FAC INCL. Items W/#Valve SEAT, Intake Valve SEAT, Exhaust Cylinder Block Assy Isuzu 4BD1 Cylinder Block Assy Isuzu 4BD1 Cylinder Block Assy Isuzu 4BD1 Cylinder Block Assy INCL. Item W/@ Isuzu 4BD1 Cylinder Block AssyOIL Filler Assy OIL Filler CAP Timing Gear Assy Isuzu 4BD1 -TIMING Gear Assy Pointer Isuzu 4BD1 -TIMING Gear AssyCase Straight PIN Flywheel Housing Assy Isuzu 4BD1 Flywheel Housing Assy PLUG, Pick UP Hose Housing OIL PAN Assy Isuzu 4BD1 OIL PAN Assy UP to MAR OIL Pump Assy Isuzu 4BD1 OIL Pump Assy Gear Cover AssyCannot Order Separately Shaft Assy CRANKSHAFT, PISTON, Flywheel Assy Isuzu 4BD1 CRANKSHAFT. PISTON, Flywheel Assy Piston PIN Metal KITMetal SET, Thrust Ring SET, Piston CAMSHAFT, Idle GEAR, Rocker Assy Isuzu 4BD1 CAMSHAFT, Idle GEAR, Rocker Assy Idle Gear Shaft Adjusting ScrewCamshaft Thrust Plate OIL and Fuel Filter Assy Isuzu 4BD1 OIL and Fuel Filter Assy Isuzu 4BD1 OIL and Fuel Filter Assy OIL Filter Element KITFuel Filter Element KIT OIL Piping Assy Isuzu 4BD1 OIL Piping Assy Isuzu 4BD1 OIL Piping Assy Filter Pipe AssyOIL Injection Pipe Assy Cooling Assy Isuzu 4BD1 Cooling Assy Isuzu 4BD1 Cooling Assy Intake and Exhaust Assy Isuzu 4BD1 Intake and Exhaust Assy STUD, Exhaust Intake ManifoldIntake Pipe Exhaust Manifold Fuel Injection Assy Isuzu 4BD1 Fuel Injection Assy Isuzu 4BD1 Fuel Injection Assy Engine Foot Assy Isuzu 4BD1 Engine Foot Assy Isuzu 4BD1 Engine Foot Assy Engine Control Assy Isuzu 4BD1 Engine Control Assy Isuzu 4BD1 Engine Control Assy Injection Pump Assy Isuzu 4BD1 Injection Pump Assy Assy Governor AssyCoupling Electrical Components Assy Isuzu 4BD1 Electrical Components Assy Starter Assy Cable AssyAlternator Assy Feed Pump COMP. Assy Isuzu 4BD1 Feed Pump COMP. Assy Guide Pump HousingPiston Roller Nozzle Assy Isuzu 4BD1 Nozzle Assy Retaining NUT ConnectorIsuzu 4BD1 Nozzle Assy ADJ. Screw OIL Filter Assy Isuzu 4BD1 OIL Filter Assy Drain Plug PACKING, UpperBody Seat Fuel Filter Assy Isuzu 4BD1 Fuel Filter Assy Isuzu 4BD1 Fuel Filter Assy Spring SeatElement Spring Engine Accessories Isuzu 4BD1 Engine Accessories Isuzu 4BD1 Engine Accessories Effective July 1 Page Heres HOW to GET Help