Multiquip DCA-40SSAI manual

NOTE PAGE

DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 25

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Multiquip DCA-40SSAI operation manual

Contents

MQ Power DCA-40SSAI Whisperwatttm Generator Page Heres HOW to GET Help Table of Contents Parts Ordering Procedures Earn Extra Discounts when You order by FAX Rules for Safe Operation General Safety Radiator Rules for Safe Operation Loading and Unloading Crane Battery Transporting Maintenance SafetyEmergencies DCA-40SSAI -TOWING Andtransportation Towing Safety Precautions Explanation of Chart DCA-40SSAI -TRAILER-SAFETY Guidelines TRLR-100XF DCA-40SSAI -TRAILER-SPECIFICATIONS Electrical DCA-40SSAI -TRAILER-SPECIFICATIONS Electric Brake Adjustment DCA-40SSAI -TRAILER Safety GuidelinesBrakes Electric Brakes Hydraulic/Air/Surge Brakes DCA-40SSAI -TRAILER Safety Guidelines Tire Wear/Inflation Tires/Wheels/Lug NutsSuspension Lug Nut Torque Requirements Torque Ft.-Lbs DCA-40SSAI -TRAILER-WIRING Diagram Electric Brake Troubleshooting DCA-40SSAI -TRAILER-BRAKETROUBLESHOOTING Hydraulic Brake Troubleshooting DCA-40SSAI -TRAILER-BRAKETROUBLESHOOTING DCA-40SSAI Generator Decals DCA-40SSAI Generator Decals DCA-40SSAI Specifications DCA-40SSAI General Information Page Major Components DCA-40SSAI Major Components Dimensions DCA-40SSAI Dimensions Control Panel DCA-40SSAI Control Panel Description DCA-40SSAI Control Panel Description DCA-40SSAI Engine Operating Panel Description DCA-40SSAI Engine Operating Panel Description Starter Switch- Use key to preheat, start and stop engine DCA-40SSAI Outputterminal Panel Connecting LoadVolt Receptacle Generator Grounding DCA-40SSAI Outputterminal Voltage Selection DCA-40SSAI Output Amperage Setup How To Read The Output Terminal Gauges DCA-40SSAI Output Amperage SetupReceptacle Use 240/120V Hard Wire Hookup DCA-40SSAI Output Voltage Setup Phase, 480V, 440V, or 416 Volt Single Phase 480V, 440V, or 416 VoltSingle Phase 277V, 254V, or Phase, 240V, 220V, or 208 Volt Single Phase 240V, 220V, or 208 VoltSingle Phase 139V, 127V, or Single Phase 120 Volt Voltage Selector Switch- Single Phase 240/120V PositionSingle Phase, 240 Volt Outdoor Installation DCA-40SSAI InstallationMounting Typical Generator Grounding Application DCA-40SSAI Installation DCA-40SSAI PRE-SETUP Lubrication Oil DCA-40SSAI PRE-SETUP Air Cleaner Fan Belt Tension Cleaning the Outer RadiatorAdjusting Fan Belt Operation in Freezing Weather Wiring Battery Cable InstallationAlternator Piping and Hose Connection Three Phase Load Single Phase LoadDCA-40SSAI Load Application Before Starting Generator and Control Panel Before Starting Engine Turn and push the engine throttle control lever to ‘Low’ DCA-40SSAI Generator START-UP Procedure Ammeter No Load Off/Manual Auto Switch DCA-40SSAI Generator Shutdown ProcedurePage DCA-40SSAI Maintenance Flushing Out Radiator and Replacing Coolant Feed Pump Strainer Cleaning Valve Clearance Check Injection Timing Check and Adjustment Engine DCA-40SSAI MaintenanceGenerator Storage DCA-40SSAI Engine Wiring Diagram DCA-40SSAI Generatorwiring Diagram Engine Troubleshooting Part DCA-40SSAI -TROUBLESHOOTING Engine DCA-40SSAI -TROUBLESHOOTING Engine Generator Troubleshooting DCA-40SSAI -TROUBLESHOOTING GENERATOR/ENGINEPage Items Found In the Items Number Column Explanation of Code in Remarks Column Qty Description DCA-40SSAI Suggested Spare Parts Generator Assy DCA-40SSAI --- Generator Assy DCA-40SSAI DCA-40SSAI --- Generator Assy GASKET, Bearing Control BOX Assy DCA-40SSAI --- Control BOX Assy Current Transformer Switch CAPHEX.HEAD Bolt Machine Screw DCA-40SSAI Engine and Radiator Assy BRACKET, Radiator HOSE, AIR CleanerHose Band Engine Foot DCA-40SSAI Engine and Radiator Assy PACKING, OIL PAN Side Drain JointPacking Joint Bolt Engine Operating Panel Assy DCA-40SSAI --- Engine Operating Panel Assy SWITCH, Panel Light SWITCH, Lamp CheckEngine Operating Panel Assy QTY Remarks Operating Panel DCA-40SSAI --- Engine Operating Panel Assy SET BOARD, Output Terminal RelayOutput Terminal Plain Wsaher Battery Assy DCA-40SSAI --- Battery Assy Battery Band Battery SheetBattery Bolt Battery Cable Muffler Assy DCA-40SSAI --- Muffler Assy Muffler Exhaust PipeMuffler Sheet Gasket Fuel Tank Assy DCA-40SSAI --- Fuel Tank Assy CAP, Fuel Tank Fuel TankTank Band PAD, Tank Band Enclosure Assy DCA-40SSAI --- Enclosure Assy Floor Panel BaseFront Frame Lining DCA-40SSAI --- Enclosure Assy Hinge StickerRoof Panel Guide PANEL, AIR DCA-40SSAI --- Enclosure Assy Rubber Seal Decal Assy DCA-40SSAI --- Decals M9000000 Cylinder Head Cover Assy Isuzu 4BD1 Cylinder Head Cover Assy Valve SEAT, Intake INCL. Items W/#Valve SEAT, Exhaust Sealing CUP, TOP FAC Cylinder Block Assy Isuzu 4BD1 Cylinder Block Assy Isuzu 4BD1 Cylinder Block Assy Isuzu 4BD1 Cylinder Block Assy OIL Filler Assy Isuzu 4BD1 Cylinder Block AssyOIL Filler CAP INCL. Item W/@ Timing Gear Assy Isuzu 4BD1 -TIMING Gear Assy Case Isuzu 4BD1 -TIMING Gear AssyStraight PIN Pointer Flywheel Housing Assy Isuzu 4BD1 Flywheel Housing Assy PLUG, Pick UP Hose Housing OIL PAN Assy Isuzu 4BD1 OIL PAN Assy UP to MAR OIL Pump Assy Isuzu 4BD1 OIL Pump Assy Cannot Order Separately Cover AssyShaft Assy Gear CRANKSHAFT, PISTON, Flywheel Assy Isuzu 4BD1 CRANKSHAFT. PISTON, Flywheel Assy Metal SET, Thrust Metal KITRing SET, Piston Piston PIN CAMSHAFT, Idle GEAR, Rocker Assy Isuzu 4BD1 CAMSHAFT, Idle GEAR, Rocker Assy Camshaft Adjusting ScrewThrust Plate Idle Gear Shaft OIL and Fuel Filter Assy Isuzu 4BD1 OIL and Fuel Filter Assy OIL Filter Element KIT Isuzu 4BD1 OIL and Fuel Filter AssyFuel Filter Element KIT OIL Piping Assy Isuzu 4BD1 OIL Piping Assy Filter Pipe Assy Isuzu 4BD1 OIL Piping AssyOIL Injection Pipe Assy Cooling Assy Isuzu 4BD1 Cooling Assy Isuzu 4BD1 Cooling Assy Intake and Exhaust Assy Isuzu 4BD1 Intake and Exhaust Assy Intake Pipe Intake ManifoldExhaust Manifold STUD, Exhaust Fuel Injection Assy Isuzu 4BD1 Fuel Injection Assy Isuzu 4BD1 Fuel Injection Assy Engine Foot Assy Isuzu 4BD1 Engine Foot Assy Isuzu 4BD1 Engine Foot Assy Engine Control Assy Isuzu 4BD1 Engine Control Assy Isuzu 4BD1 Engine Control Assy Injection Pump Assy Isuzu 4BD1 Injection Pump Assy Governor Assy AssyCoupling Electrical Components Assy Isuzu 4BD1 Electrical Components Assy Cable Assy Starter AssyAlternator Assy Feed Pump COMP. Assy Isuzu 4BD1 Feed Pump COMP. Assy Piston Pump HousingRoller Guide Nozzle Assy Isuzu 4BD1 Nozzle Assy Isuzu 4BD1 Nozzle Assy ConnectorADJ. Screw Retaining NUT OIL Filter Assy Isuzu 4BD1 OIL Filter Assy Body PACKING, UpperSeat Drain Plug Fuel Filter Assy Isuzu 4BD1 Fuel Filter Assy Spring Seat Isuzu 4BD1 Fuel Filter AssyElement Spring Engine Accessories Isuzu 4BD1 Engine Accessories Isuzu 4BD1 Engine Accessories Effective July 1 Page Heres HOW to GET Help