Model DCA25SSIU | Multiquip instruction

OPERATION AND PARTS MANUAL

®

MODEL DCA25SSIU

WHISPERWATT™ GENERATOR

(Standard)

Revision #7 (04/18/12)

To find the latest revision of this publication, visit our website at: www.mqpower.com

THIS MANUAL MUST ACCOMPANYTHE EQUIPMENT AT ALLTIMES.

Image 1

Multiquip manual Model DCA25SSIU

Contents

Model DCA25SSIU Page Page Table of Contents Ordering parts has never been easier Parts Ordering Procedures Rules for Safe Operation General Safety Fluid Plugs Rules for Safe Operation Rules for Safe Operation BatteryLoading and Unloading Crane Transporting Maintenance SafetyEmergencies DCA-25SSIU -TOWING Rules for Safe Operation Towing Safety Precautions Explanation of Chart DCA-25SSIU TRAILER-SAFETY Guidelines TRLR-100XF DCA-25SSIU -TRAILER-SPECIFICATIONS Electrical DCA-25SSIU -TRAILER-SPECIFICATIONS Tires/Wheels/Lug Nuts DCA-25SSIU -TRAILER Safety GuidelinesTire Wear/Inflation Suspension Torque Ft.-Lbs DCA-25SSIU -TRAILER Safety GuidelinesLug Nut Torque Requirements Lights are Oriented from the DRIVER’S Seat DCA-25SSIU -TRAILER-WIRING Diagram DCA-25SSIU Generator Decals DCA-25SSIU Generator Decals Generator Specifications DCA-25SSIU Specifications DCA-25SSIU General Information Major Components DCA-25SSIU Major Components Dimensions DCA-25SSIU Dimensions TOP, Side and FrontPage Control Panel DCA-25SSIU Control Panel DCA-25SSIU Control Panel Engine Operating Panel DCA-25SSIU Engine Operating Panel Fuel Gauge Indicates amount of diesel fuel available DCA-25SSIU Engine Operating Panel DCA-25SSIU Outputterminal Panel Connecting LoadVolt Receptacle Circuit Breakers Output Terminal Description DCA-25SSIU Outputterminal Panel Voltage Selector Switch Locking Button DCA-25SSIU Output Amperage SetupOutput Terminal Panel Available Voltages Over Current Relay How To Read The Output Terminal Gauges DCA-25SSIU Output Amperage SetupReceptacle Use 240/120V Hard Wire Hookup DCA-25SSIU Output Voltage Setup Phase, 480V, 440V, or 416 Volt Single Phase 480V, 440V, or 416 VoltSingle Phase 277V, 254V, or Single Phase 240V, 220V, or 208 Volt DCA-25SSIU Outputvoltage SetupPhase, 240V, 220V, or 208 Volt Single Phase 139V, 127V, or Single Phase 120 Volt Voltage Selector Switch- Single Phase 240/120V PositionSingle Phase, 240 Volt Outdoor Installation DCA-25SSIU InstallationMounting Typical Generator Grounding Application DCA-25SSIU Installation DCA-25SSIU PRE-SETUP Lubrication Oil Ambient Temperature Range Type Oil Air Cleaner Fan Belt Tension Cleaning the Outer RadiatorAdjusting Fan Belt Operation in Freezing Weather Battery Cable Installation DCA-25SSIU PRE-SETUPWiring Piping and Hose Connection Three Phase Load Single Phase LoadDCA-25SSIU Load Application Before Starting Generator and Control Panel Before Starting Engine Engine Enclosure Doors DCA-25SSIU Generator START-UP Procedure Coolant temperature. Under normal operating Engine Shutdown DCA-25SSIU Generator Shutdown ProcedurePage DCA-25SSIU Maintenance Generator Storage Inspection / Maintenance DCA-25SSIU Generatorwiring Diagram DCA-25SSIU Enginewiring Diagram Engine Troubleshooting DCA-25SSIU -TROUBLESHOOTING Engine Engine Troubleshooting DCA-25SSIU -TROUBLESHOOTING Engine Generator Troubleshooting DCA-25SSIU -TROUBLESHOOTING GENERATOR/ENGINEPage Xxxxx only Not Used on Explanation of Code in Remarks Column Qty Description DCA-25SSIU Suggested Spare Parts Generator Assy DCA-25SSIU --- Generator Assy Generator Assy Control BOX Assy DCA-25SSIU --- Control BOX Assy Machine Screw Control BOX AssyNTA5A2DB Control BOX Cover DCA-25SSIU --- Control BOX Assy DCA-25SSIU Control BOX Assy Engine and Radiator Assy DCA-25SSIU Engine and Radiator Assy HOSE, AIR Cleaner ELEMENT, AIR CleanerEngine Foot DCA-25SSIU Engine and Radiator Assy CAP, Reserve Tank Reserve TankBRACKET, Reserve Tank Hose Engine Operating Panel Assy DCA-25SSIU --- Engine Operating Panel Assy Engine Operating Panel Assy Output Terminal Assy DCA-25SSIU --- Outputterminal Assy Outputterminal Assy Battery Assy DCA-25SSIU --- Battery Assy Battery Sheet Battery AssyBattery Band Muffler Assy DCA-25SSIU --- Muffler Assy Bolt Muffler AssyExhaust Pipe Cover Fuel Tank Assy DCA-25SSIU --- Fueltank Assy Fueltank Assy Enclosure Assy DCA-25SSIU --- Enclosure Assy Enclosure Assy DCA-25SSIU DCA-25SSIU --- Enclosure Assy Hinge Rubber Seal Assy DCA-25SSIU --- Rubber Seal Assy Rubber Seal Assy DCA-25SSIU Decal Assy DCA-25SSIU --- Decals Stripewhisperwatt Stripe MQ PowerStripe Cylinder Head and Cover Assy Isuzu C240 --- Cylinder Head and Cover Assy Sealing CUP, RR Face D=44 Cylinder Head AssySealing CUP, Lower D=16 Sealing CUP, Upper D=18 Cylinder Block Assy Isuzu C240 --- Cylinder Block Assy Cylinder Block Assy Timing Gear Assy Isuzu C240 ---TIMING Gear Assy Timing Gear Case Isuzu C240 ---TIMING Gear AssyGear Case Cover OIL Seal Flywheel Housing Assy Isuzu C240 Flywheel Housing Assy Stiffener Left Side Flywheel HousingNUT OIL PAN Assy Isuzu C240 OIL PAN Assy Isuzu C240 OIL PAN Assy OIL Pump Assy Isuzu C240 ---OIL Pump Assy PIN OIL Pump Assy QTY RemarksPinion OIL Strainer Gauze CRANKSHAFT, Bridge and Flywheel Assy Isuzu C240 --- CRANKSHAFT, Bridge and Flywheel Assy Crank Bearing KIT-0.25 Crank Bearing KitstdCrank Bearing KIT-0.50 Thrust Bearing OIL and Fuel Filter Assy Isuzu C240 --- OIL and Fuel Filter Assy Isuzu C240 OIL Pipe Assy Isuzu C240 --- OIL Pipe Assy OIL Injection Pipe OIL Pipe Assy Water Pump and FAN Assy Isuzu C240 --- Water Pump and FAN Assy Housing Packing Thermostat HousingBearing Unit Impeller Intake and Exhaust Mainifold Assy Isuzu C240 --- Intake and Exhaust Manifold Assy Intake and Exhaust Manifold Assy AIR Cleaner Assy Isuzu C240 --- AIR Cleaner Assy Element IndicatorDust W/BAFFLE PAN Gasket Washer Engine Foot Assy Isuzu C240 --- Engine Foot Assy Engine FOOT, Left Side Engine FOOT, Right SideFoot BOLT, Right Side Bolt FOOT, Left Side Injection Pump Assy Isuzu C240 --- Injection Pump Assy Governor Assy INCL. Items W Automatic TimerFeed Pump Assy INJ. Pump Gear Electrical Parts Isuzu C240 --- Electrical Parts Isuzu C240 Electrical Parts Accessories Isuzu C240 --- Accessories Gear CaseNipple Stopper Assy Injection Pump COMP. Assy Isuzu C240 ---INJECTION Pump COMP. Assy Isuzu C240 --- Injection Pump COMP. Assy Isuzu C240 --- Injection Pump COMP. Assy Plunger Spring Housing CoverPlunger Seat Sleeve Isuzu C240 --- Injection Pump COMP. Assy Bracket Tappet Plug Governor COMP. Assy Isuzu C240 ---GOVERNOR COMP. Assy Housing Plug Housing PlateFlyweight Assy Covernor COMP. Assy Isuzu C240 --- Governor COMP. Assy Governor COMP. Assy Feed Pump COMP. Assy Isuzu C240 --- Feed Pump COMP. Assy Piston HousingIncludes Items W/ # Roller Auto Timer COMP. Assy Isuzu C240 --- Autotimer COMP. Assy Shim Timer SpringPlate Flange Nozzle Holder COMP. Assy Isuzu C240 --- Nozzle Holder COMP. Assy Push ROD Isuzu C240 Nozzle Holder COMP. AssyNozzle Injector Includes Items W/# Starter COMP. Assy Isuzu C240 ---STARTER COMP. Assy Starter COMP. Assy Alternator COMP. ASSY. OCT ~ Isuzu C240 --- Alternator COMP. Assy Alternator COMP. Assy Alternator COMP. ASSY. Before OCT Isuzu C240 ---ALTERNATOR COMP. Assy Holder Assy Rectifier AssyBolt Assy Rectifier Cover Freight Policy Terms and Conditions of Sale PartsPage HERE’S HOW to GET Help