Manuals / Multiquip / Lawn and Garden / Portable Generator

Multiquip DCA25SSIU manual

Models: DCA25SSIU

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PAGE 2 — DCA-25SSIU — PARTS AND OPERATION MANUAL(STD) — REV. #7 (04/18//12)

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Multiquip DCA25SSIU manual

Contents

MODEL DCA25SSIU OPERATION AND PARTS MANUALStandard WHISPERWATT GENERATORPage Page ISUZU C240 ENGINE TABLE OF CONTENTSMQ POWER DCA-25SSIUAC GENERATOR When ordering parts, please supply PARTS ORDERING PROCEDURESOrder Ordering parts has never been easierGENERAL SAFETY RULES FOR SAFE OPERATIONRULES FOR SAFE OPERATION Fluid PlugsLoading and Unloading Crane BatteryRULES FOR SAFE OPERATION Emergencies Maintenance SafetyTransporting RULES FOR SAFE OPERATIONTowing Safety Precautions DCA-25SSIU -TOWINGRULES FOR SAFE OPERATIONDCA-25SSIU- TRAILER-SAFETYGUIDELINES Explanation of ChartMODEL DCA-25SSIU —TRAILER-SPECIFICATIONSTable 1. Specifications APPLICATIONMODEL DCA-25SSIU —TRAILER-SPECIFICATIONSTable 1. Specifications Cont COUPLERTire Wear/Inflation DCA-25SSIU —TRAILERSAFETY GUIDELINESTires/Wheels/Lug Nuts SuspensionTorque Ft.-Lbs DCA-25SSIU —TRAILERSAFETY GUIDELINESItem Lug Nut Torque RequirementsDCA-25SSIU —TRAILER-WIRINGDIAGRAM LIGHTS ARE ORIENTED FROM THE DRIVER’S SEATDCA-25SSIU— GENERATOR DECALS DCA-25SSIU- GENERATOR DECALS Engine Specifications DCA-25SSIU— SPECIFICATIONSGenerator Specifications Zig ZagEngine Operating Panel DCA-25SSIU— GENERAL INFORMATIONDCA-25SSIUFAMILIARIZATION Generator Generator Control PanelDCA-25SSIU— MAJOR COMPONENTS Figure 4. Major ComponentsDCA-25SSIU— DIMENSIONS TOP, SIDE AND FRONT Figure 5. DimensionsNOTE PAGE DCA-25SSIU- CONTROL PANEL Figure 6. Control PanelDCA-25SSIU— CONTROL PANEL 1.Main Circuit Breaker – This three-pole,60 Amp main breaker is provided to protect the UNV voltage output terminals from overloadDCA-25SSIU— ENGINE OPERATING PANEL Figure 7. Engine Operating PanelDCA-25SSIU- ENGINE OPERATING PANEL 120 Volt Receptacle Connecting LoadDCA-25SSIU- OUTPUTTERMINAL PANEL Circuit BreakersLegs “O” and Ground are considered Bonded Grounds DCA-25SSIU— OUTPUTTERMINAL PANELFigure 10. Output Terminal Description Output Terminal Panel Available Voltages DCA-25SSIU— OUTPUT AMPERAGE SETUPVoltage Selector Switch Locking Button Over Current RelayTable 8. Receptacle Use DCA-25SSIU— OUTPUT AMPERAGE SETUPHow To Read The Output Terminal Gauges Receptacle UseDCA-25SSIU— OUTPUT VOLTAGE SETUP 240/120V Hard Wire Hookup3 Phase, 480V, 440V, or 416 Volt DCA-25SSIU— OUTPUT VOLTAGE SETUPSingle Phase: 480V, 440V, or 416 Volt Single Phase: 277V, 254V, or3 Phase, 240V, 220V, or 208 Volt DCA-25SSIU— OUTPUTVOLTAGE SETUPSingle Phase: 240V, 220V, or 208 Volt Single Phase: 139V, 127V, orSingle Phase, 240 Volt DCA-25SSIU— OUTPUTVOLTAGE SETUPSingle Phase: 120 Volt PositionMounting DCA-25SSIU— INSTALLATIONOutdoor Installation DCA-25SSIU— INSTALLATION #12 Wire DCA-25SSIU- PRE-SETUP#10 Wire General Inspection Prior to OperationAmbient Temperature Range Table 10. Recommended Motor OilLubrication Oil Type OilAdjusting Fan Belt Cleaning the Outer RadiatorAir Cleaner Fan Belt TensionWiring DCA-25SSIU- PRE-SETUPBattery Cable Installation Piping and Hose ConnectionDCA-25SSIU- LOAD APPLICATION Single Phase LoadThree Phase Load Before Starting Generator and Control Panel DCA-25SSIU— GENERATOR START-UPPROCEDUREBefore Starting Engine DCA-25SSIU— GENERATOR START-UPPROCEDURE DCA-25SSIU— GENERATOR START-UPPROCEDURE DCA-25SSIU— GENERATOR SHUTDOWN PROCEDURE ENGINE SHUTDOWNNOTE PAGE Cleaning the Fuel Strainer DCA-25SSIU— MAINTENANCEService Daily General InspectionDCA-25SSIU— MAINTENANCE INSPECTION / MAINTENANCEGenerator Storage Check Air CleanerDCA-25SSIU— GENERATORWIRING DIAGRAM DCA-25SSIU— ENGINEWIRING DIAGRAM SYMPTOM DCA-25SSIU —TROUBLESHOOTINGENGINETABLE 14. ENGINE TROUBLESHOOTING SOLUTIONSYMPTOM DCA-25SSIU -TROUBLESHOOTINGENGINETABLE 14. ENGINE TROUBLESHOOTING CONTINUED POSSIBLE PROBLEMSYMPTOM DCA-25SSIU —TROUBLESHOOTINGGENERATOR/ENGINETABLE 15. GENERATOR TROUBLESHOOTING POSSIBLE PROBLEMNOTE PAGE QTY. Column EXPLANATION OF CODE IN REMARKS COLUMNSAMPLE PARTS LIST NO. ColumnDCA-25SSIUW/ISUZUC240 DIESEL ENGINE 1 TO 3 UNITS DCA-25SSIU— SUGGESTED SPARE PARTSDescription DCA-25SSIU ---GENERATOR ASSY GENERATOR ASSYPART NO DCA-25SSIUGENERATOR ASSY ITEMDCA-25SSIU ---CONTROL BOX ASSY CONTROL BOX ASSYDCA-25SSIU CONTROL BOX ASSYREMARKS ITEMDCA-25SSIU ---CONTROL BOX ASSY PART NO DCA-25SSIUCONTROL BOX ASSY ITEMDCA-25SSIUENGINE AND RADIATOR ASSY ENGINE AND RADIATOR ASSYPART NO DCA-25SSIUENGINE AND RADIATOR ASSYENGINE AND RADIATOR ASSY REMARKSDCA-25SSIUENGINE AND RADIATOR ASSY PART NO DCA-25SSIUENGINE AND RADIATOR ASSYENGINE AND RADIATOR ASSY ITEMDCA-25SSIU ---ENGINE OPERATING PANEL ASSY ENGINE OPERATING PANEL ASSYENGINE OPERATING PANEL ASSY DCA-25SSIUDCA-25SSIU ---OUTPUTTERMINAL ASSY OUTPUT TERMINAL ASSYPART NO OUTPUTTERMINAL ASSYDCA-25SSIU ITEMDCA-25SSIU ---BATTERY ASSY BATTERY ASSY S/N7100001 TO S/N7100051~PART NO BATTERY ASSYDCA-25SSIU REMARKSS/N7100001 TO S/N7105049 S/N7105050~ DCA-25SSIU ---MUFFLER ASSYMUFFLER ASSY PART NO MUFFLER ASSYDCA-25SSIU ITEMDCA-25SSIU ---FUELTANK ASSY FUEL TANK ASSYPART NO FUELTANK ASSYDCA-25SSIU ITEM6 -CATERPILLARYELLOW DCA-25SSIU ---ENCLOSURE ASSYENCLOSURE ASSY THE SERIAL NUMBER MAY BE REQUIREDPART NO DCA-25SSIUENCLOSURE ASSY ITEMTHE SERIAL NUMBER MAY BE REQUIRED DCA-25SSIU ---ENCLOSURE ASSY6 -CATERPILLARYELLOW PART NO DCA-25SSIUENCLOSURE ASSY ITEMDCA-25SSIU ---RUBBER SEAL ASSY RUBBER SEAL ASSY S/N7100001 TO S/N7101590~PART NO DCA-25SSIURUBBER SEAL ASSY ITEMDCA-25SSIU ---DECALS DECAL ASSYPART NO DECALSDCA-25SSIU REMARKSISUZU C240 ---CYLINDER HEAD AND COVER ASSY CYLINDER HEAD AND COVER ASSYPART NO ISUZU C240 ---CYLINDER HEAD AND COVER ASSYCYLINDER HEAD AND COVER ASSY ITEMISUZU C240 ---CYLINDER BLOCK ASSY CYLINDER BLOCK ASSYITEM ISUZU C240 ---CYLINDER BLOCK ASSYPART NO REMARKSISUZU C240 ---TIMINGGEAR ASSY TIMING GEAR ASSYITEM ISUZU C240 ---TIMINGGEAR ASSYPART NO ISUZU C240 FLYWHEEL HOUSING ASSY FLYWHEEL HOUSING ASSYPART NO ISUZU C240 FLYWHEEL HOUSING ASSYFLYWHEEL HOUSING ASSY ITEMISUZU C240 OIL PAN ASSY OIL PAN ASSYITEM ISUZU C240 OIL PAN ASSYPART NO REMARKSISUZU C240 ---OILPUMP ASSY OIL PUMP ASSYISUZU C240 ---OILPUMP ASSY OIL PUMP ASSYCRANKSHAFT, BRIDGE AND FLYWHEEL ASSY ITEM CRANKSHAFT, BRIDGE AND FLYWHEEL ASSYPART NO REMARKSISUZU C240 ---OIL AND FUEL FILTER ASSY OIL AND FUEL FILTER ASSYPART NO ISUZU C240OIL AND FUEL FILTER ASSY ITEMISUZU C240 ---OIL PIPE ASSY OIL PIPE ASSYISUZUC240 OIL PIPE ASSYISUZU C240 ---WATER PUMP AND FAN ASSY WATER PUMP AND FAN ASSYPART NO ISUZU C240 ---WATER PUMP AND FAN ASSYWATER PUMP AND FAN ASSY ITEMISUZU C240 ---INTAKE AND EXHAUST MANIFOLD ASSY INTAKE AND EXHAUST MAINIFOLD ASSYPART NO ISUZU C240 ---INTAKE AND EXHAUST MANIFOLD ASSYINTAKE AND EXHAUST MANIFOLD ASSY ITEMISUZU C240 ---AIR CLEANER ASSY AIR CLEANER ASSYITEM ISUZU C240 ---AIR CLEANER ASSYPART NO REMARKSISUZU C240 ---ENGINE FOOT ASSY ENGINE FOOT ASSYPART NO ISUZU C240 ---ENGINE FOOT ASSYQTY. REMARKS ISUZU C240 ---INJECTION PUMP ASSY INJECTION PUMP ASSYPART NO ISUZU C240 ---INJECTION PUMP ASSYINJECTION PUMP ASSY ITEMISUZU C240 ---ELECTRICAL PARTS ELECTRICAL PARTSPART NO ELECTRICAL PARTSISUZU C240 ITEMISUZU C240 ---ACCESSORIES ACCESSORIESPART NO ACCESSORIESISUZU C240 ITEMISUZU C240 ---INJECTIONPUMP COMP. ASSY INJECTION PUMP COMP. ASSYREMARKS ISUZU C240 ---INJECTION PUMP COMP. ASSYITEM ISUZU C240 ---INJECTION PUMP COMP. ASSY ITEM ISUZU C240 ---INJECTION PUMP COMP. ASSYINJECTION PUMP COMP. ASSY ISUZU C240 ---INJECTION PUMP COMP. ASSY PART NO ISUZU C240 ---INJECTION PUMP COMP. ASSYINJECTION PUMP COMP. ASSY ITEMISUZU C240 ---GOVERNORCOMP. ASSY GOVERNOR COMP. ASSYPART NO ISUZUC240GOVERNOR COMP. ASSY ITEMISUZU C240 ---GOVERNOR COMP. ASSY PART NO GOVERNOR COMP. ASSYISUZUC240 REMARKSISUZU C240 ---FEED PUMP COMP. ASSY FEED PUMP COMP. ASSYPART NO FEED PUMP COMP. ASSYISUZUC240 ITEMISUZU C240 ---AUTOTIMER COMP. ASSY AUTO TIMER COMP. ASSYPART NO ISUZU C240 ---AUTOTIMER COMP. ASSYAUTO TIMER COMP. ASSY ITEMISUZU C240 ---NOZZLE HOLDER COMP. ASSY NOZZLE HOLDER COMP. ASSYPART NO NOZZLE HOLDER COMP. ASSYISUZU C240 REMARKSISUZU C240 ---STARTERCOMP. ASSY STARTER COMP. ASSYPART NO STARTER COMP. ASSYISUZUC240 ITEMISUZU C240 ---ALTERNATOR COMP. ASSY ALTERNATOR COMP. ASSY. OCT. 1992~PART NO ALTERNATOR COMP. ASSYISUZUC240 ITEMISUZU C240 ---ALTERNATORCOMP. ASSY ALTERNATOR COMP. ASSY. BEFORE OCT.PART NO ISUZUC240ALTERNATOR COMP. ASSY ITEMPAYMENT TERMS TERMS AND CONDITIONS OF SALE — PARTSSPECIAL EXPEDITING SERVICE FREIGHT POLICYNOTES Service Department HERE’S HOW TO GET HELPNUMBER ON-HANDWHEN CALLING Warranty Department