Manuals / Multiquip / Lawn and Garden / Portable Generator

Multiquip DCA25SSIU manual Notes

Models: DCA25SSIU

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PAGE 141 — DCA-25SSIU — PARTS AND OPERATION MANUAL (STD) — REV. #7 (04/18/12)

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Multiquip DCA25SSIU manual Notes

Contents

Standard OPERATION AND PARTS MANUALMODEL DCA25SSIU WHISPERWATT GENERATORPage Page TABLE OF CONTENTS MQ POWER DCA-25SSIUAC GENERATORISUZU C240 ENGINE Order PARTS ORDERING PROCEDURESWhen ordering parts, please supply Ordering parts has never been easierRULES FOR SAFE OPERATION GENERAL SAFETYFluid Plugs RULES FOR SAFE OPERATIONBattery RULES FOR SAFE OPERATIONLoading and Unloading Crane Transporting Maintenance SafetyEmergencies RULES FOR SAFE OPERATIONDCA-25SSIU -TOWINGRULES FOR SAFE OPERATION Towing Safety PrecautionsExplanation of Chart DCA-25SSIU- TRAILER-SAFETYGUIDELINESTable 1. Specifications DCA-25SSIU —TRAILER-SPECIFICATIONSMODEL APPLICATIONTable 1. Specifications Cont DCA-25SSIU —TRAILER-SPECIFICATIONSMODEL COUPLERTires/Wheels/Lug Nuts DCA-25SSIU —TRAILERSAFETY GUIDELINESTire Wear/Inflation SuspensionItem DCA-25SSIU —TRAILERSAFETY GUIDELINESTorque Ft.-Lbs Lug Nut Torque RequirementsLIGHTS ARE ORIENTED FROM THE DRIVER’S SEAT DCA-25SSIU —TRAILER-WIRINGDIAGRAMDCA-25SSIU— GENERATOR DECALS DCA-25SSIU— GENERATOR DECALS Generator Specifications DCA-25SSIU— SPECIFICATIONSEngine Specifications Zig ZagDCA-25SSIUFAMILIARIZATION Generator DCA-25SSIU— GENERAL INFORMATIONEngine Operating Panel Generator Control PanelFigure 4. Major Components DCA-25SSIU— MAJOR COMPONENTSFigure 5. Dimensions DCA-25SSIU— DIMENSIONS TOP, SIDE AND FRONTNOTE PAGE Figure 6. Control Panel DCA-25SSIU- CONTROL PANEL1.Main Circuit Breaker – This three-pole,60 Amp main breaker is provided to protect the UNV voltage output terminals from overload DCA-25SSIU— CONTROL PANELFigure 7. Engine Operating Panel DCA-25SSIU— ENGINE OPERATING PANELDCA-25SSIU- ENGINE OPERATING PANEL DCA-25SSIU— OUTPUTTERMINAL PANEL Connecting Load120 Volt Receptacle Circuit BreakersDCA-25SSIU— OUTPUTTERMINAL PANEL Figure 10. Output Terminal DescriptionLegs “O” and Ground are considered Bonded Grounds Voltage Selector Switch Locking Button DCA-25SSIU— OUTPUT AMPERAGE SETUPOutput Terminal Panel Available Voltages Over Current RelayHow To Read The Output Terminal Gauges DCA-25SSIU— OUTPUT AMPERAGE SETUPTable 8. Receptacle Use Receptacle Use240/120V Hard Wire Hookup DCA-25SSIU— OUTPUT VOLTAGE SETUPSingle Phase: 480V, 440V, or 416 Volt DCA-25SSIU— OUTPUT VOLTAGE SETUP3 Phase, 480V, 440V, or 416 Volt Single Phase: 277V, 254V, orSingle Phase: 240V, 220V, or 208 Volt DCA-25SSIU— OUTPUTVOLTAGE SETUP3 Phase, 240V, 220V, or 208 Volt Single Phase: 139V, 127V, orSingle Phase: 120 Volt DCA-25SSIU— OUTPUTVOLTAGE SETUPSingle Phase, 240 Volt PositionDCA-25SSIU— INSTALLATION Outdoor InstallationMounting DCA-25SSIU— INSTALLATION #10 Wire DCA-25SSIU— PRE-SETUP#12 Wire General Inspection Prior to OperationTable 10. Recommended Motor Oil Ambient Temperature RangeLubrication Oil Type OilAir Cleaner Cleaning the Outer RadiatorAdjusting Fan Belt Fan Belt TensionBattery Cable Installation DCA-25SSIU— PRE-SETUPWiring Piping and Hose ConnectionSingle Phase Load Three Phase LoadDCA-25SSIU- LOAD APPLICATION DCA-25SSIU— GENERATOR START-UPPROCEDURE Before Starting EngineBefore Starting Generator and Control Panel DCA-25SSIU— GENERATOR START-UPPROCEDURE DCA-25SSIU— GENERATOR START-UPPROCEDURE ENGINE SHUTDOWN DCA-25SSIU— GENERATOR SHUTDOWN PROCEDURENOTE PAGE Service Daily DCA-25SSIU— MAINTENANCECleaning the Fuel Strainer General InspectionGenerator Storage INSPECTION / MAINTENANCEDCA-25SSIU— MAINTENANCE Check Air CleanerDCA-25SSIU— GENERATORWIRING DIAGRAM DCA-25SSIU— ENGINEWIRING DIAGRAM TABLE 14. ENGINE TROUBLESHOOTING DCA-25SSIU —TROUBLESHOOTINGENGINESYMPTOM SOLUTIONTABLE 14. ENGINE TROUBLESHOOTING CONTINUED DCA-25SSIU —TROUBLESHOOTINGENGINESYMPTOM POSSIBLE PROBLEMTABLE 15. GENERATOR TROUBLESHOOTING DCA-25SSIU —TROUBLESHOOTINGGENERATOR/ENGINESYMPTOM POSSIBLE PROBLEMNOTE PAGE SAMPLE PARTS LIST EXPLANATION OF CODE IN REMARKS COLUMNQTY. Column NO. ColumnDCA-25SSIU— SUGGESTED SPARE PARTS DescriptionDCA-25SSIUW/ISUZUC240 DIESEL ENGINE 1 TO 3 UNITS GENERATOR ASSY DCA-25SSIU ---GENERATOR ASSYGENERATOR ASSY DCA-25SSIUPART NO ITEMCONTROL BOX ASSY DCA-25SSIU ---CONTROL BOX ASSYREMARKS CONTROL BOX ASSYDCA-25SSIU PART NODCA-25SSIU ---CONTROL BOX ASSY CONTROL BOX ASSY DCA-25SSIUPART NO ITEMENGINE AND RADIATOR ASSY DCA-25SSIUENGINE AND RADIATOR ASSYENGINE AND RADIATOR ASSY DCA-25SSIUENGINE AND RADIATOR ASSYPART NO ITEMDCA-25SSIUENGINE AND RADIATOR ASSY ENGINE AND RADIATOR ASSY DCA-25SSIUENGINE AND RADIATOR ASSYPART NO ITEMENGINE OPERATING PANEL ASSY DCA-25SSIU ---ENGINE OPERATING PANEL ASSYDCA-25SSIU ENGINE OPERATING PANEL ASSYOUTPUT TERMINAL ASSY DCA-25SSIU ---OUTPUTTERMINAL ASSYDCA-25SSIU OUTPUTTERMINAL ASSYPART NO ITEMBATTERY ASSY S/N7100001 TO S/N7100051~ DCA-25SSIU ---BATTERY ASSYDCA-25SSIU BATTERY ASSYPART NO REMARKSDCA-25SSIU ---MUFFLER ASSY MUFFLER ASSYS/N7100001 TO S/N7105049 S/N7105050~ DCA-25SSIU MUFFLER ASSYPART NO ITEMFUEL TANK ASSY DCA-25SSIU ---FUELTANK ASSYDCA-25SSIU FUELTANK ASSYPART NO ITEMENCLOSURE ASSY DCA-25SSIU ---ENCLOSURE ASSY6 -CATERPILLARYELLOW THE SERIAL NUMBER MAY BE REQUIREDENCLOSURE ASSY DCA-25SSIUPART NO ITEMDCA-25SSIU ---ENCLOSURE ASSY 6 -CATERPILLARYELLOWTHE SERIAL NUMBER MAY BE REQUIRED ENCLOSURE ASSY DCA-25SSIUPART NO ITEMRUBBER SEAL ASSY S/N7100001 TO S/N7101590~ DCA-25SSIU ---RUBBER SEAL ASSYRUBBER SEAL ASSY DCA-25SSIUPART NO ITEMDECAL ASSY DCA-25SSIU ---DECALSDCA-25SSIU DECALSPART NO REMARKSCYLINDER HEAD AND COVER ASSY ISUZU C240 ---CYLINDER HEAD AND COVER ASSYCYLINDER HEAD AND COVER ASSY ISUZU C240 ---CYLINDER HEAD AND COVER ASSYPART NO ITEMCYLINDER BLOCK ASSY ISUZU C240 ---CYLINDER BLOCK ASSYPART NO ISUZU C240 ---CYLINDER BLOCK ASSYITEM REMARKSTIMING GEAR ASSY ISUZU C240 ---TIMINGGEAR ASSYISUZU C240 ---TIMINGGEAR ASSY PART NOITEM FLYWHEEL HOUSING ASSY ISUZU C240 FLYWHEEL HOUSING ASSYFLYWHEEL HOUSING ASSY ISUZU C240 FLYWHEEL HOUSING ASSYPART NO ITEMOIL PAN ASSY ISUZU C240 OIL PAN ASSYPART NO ISUZU C240 OIL PAN ASSYITEM REMARKSOIL PUMP ASSY ISUZU C240 ---OILPUMP ASSYOIL PUMP ASSY ISUZU C240 ---OILPUMP ASSYCRANKSHAFT, BRIDGE AND FLYWHEEL ASSY PART NO CRANKSHAFT, BRIDGE AND FLYWHEEL ASSYITEM REMARKSOIL AND FUEL FILTER ASSY ISUZU C240 ---OIL AND FUEL FILTER ASSYOIL AND FUEL FILTER ASSY ISUZU C240PART NO ITEMOIL PIPE ASSY ISUZU C240 ---OIL PIPE ASSYISUZUC240 OIL PIPE ASSYPART NO WATER PUMP AND FAN ASSY ISUZU C240 ---WATER PUMP AND FAN ASSYWATER PUMP AND FAN ASSY ISUZU C240 ---WATER PUMP AND FAN ASSYPART NO ITEMINTAKE AND EXHAUST MAINIFOLD ASSY ISUZU C240 ---INTAKE AND EXHAUST MANIFOLD ASSYINTAKE AND EXHAUST MANIFOLD ASSY ISUZU C240 ---INTAKE AND EXHAUST MANIFOLD ASSYPART NO ITEMAIR CLEANER ASSY ISUZU C240 ---AIR CLEANER ASSYPART NO ISUZU C240 ---AIR CLEANER ASSYITEM REMARKSENGINE FOOT ASSY ISUZU C240 ---ENGINE FOOT ASSYISUZU C240 ---ENGINE FOOT ASSY QTY. REMARKSPART NO INJECTION PUMP ASSY ISUZU C240 ---INJECTION PUMP ASSYINJECTION PUMP ASSY ISUZU C240 ---INJECTION PUMP ASSYPART NO ITEMELECTRICAL PARTS ISUZU C240 ---ELECTRICAL PARTSISUZU C240 ELECTRICAL PARTSPART NO ITEMACCESSORIES ISUZU C240 ---ACCESSORIESISUZU C240 ACCESSORIESPART NO ITEMINJECTION PUMP COMP. ASSY ISUZU C240 ---INJECTIONPUMP COMP. ASSYISUZU C240 ---INJECTION PUMP COMP. ASSY ITEMREMARKS ISUZU C240 ---INJECTION PUMP COMP. ASSY ISUZU C240 ---INJECTION PUMP COMP. ASSY INJECTION PUMP COMP. ASSYITEM ISUZU C240 ---INJECTION PUMP COMP. ASSY INJECTION PUMP COMP. ASSY ISUZU C240 ---INJECTION PUMP COMP. ASSYPART NO ITEMGOVERNOR COMP. ASSY ISUZU C240 ---GOVERNORCOMP. ASSYGOVERNOR COMP. ASSY ISUZUC240PART NO ITEMISUZU C240 ---GOVERNOR COMP. ASSY ISUZUC240 GOVERNOR COMP. ASSYPART NO ITEMFEED PUMP COMP. ASSY ISUZU C240 ---FEED PUMP COMP. ASSYISUZUC240 FEED PUMP COMP. ASSYPART NO ITEMAUTO TIMER COMP. ASSY ISUZU C240 ---AUTOTIMER COMP. ASSYAUTO TIMER COMP. ASSY ISUZU C240 ---AUTOTIMER COMP. ASSYPART NO ITEMNOZZLE HOLDER COMP. ASSY ISUZU C240 ---NOZZLE HOLDER COMP. ASSYISUZU C240 NOZZLE HOLDER COMP. ASSYPART NO REMARKSSTARTER COMP. ASSY ISUZU C240 ---STARTERCOMP. ASSYISUZUC240 STARTER COMP. ASSYPART NO ITEMALTERNATOR COMP. ASSY. OCT. 1992~ ISUZU C240 ---ALTERNATOR COMP. ASSYISUZUC240 ALTERNATOR COMP. ASSYPART NO ITEMALTERNATOR COMP. ASSY. BEFORE OCT. ISUZU C240 ---ALTERNATORCOMP. ASSYALTERNATOR COMP. ASSY ISUZUC240PART NO ITEMSPECIAL EXPEDITING SERVICE TERMS AND CONDITIONS OF SALE — PARTSPAYMENT TERMS FREIGHT POLICYNOTES NUMBER ON-HANDWHEN CALLING HERE’S HOW TO GET HELPService Department Warranty Department