Model DCA25SSIU
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 Table of Contents
 Parts Ordering Procedures
Ordering parts has never been easier
 General Safety
Rules for Safe Operation
 Rules for Safe Operation
Fluid Plugs
 Rules for Safe Operation
Battery
Loading and Unloading Crane
 Transporting
Maintenance Safety
Emergencies
 Towing Safety Precautions
DCA-25SSIU -TOWING Rules for Safe Operation
 DCA-25SSIU TRAILER-SAFETY Guidelines
Explanation of Chart
 DCA-25SSIU -TRAILER-SPECIFICATIONS
TRLR-100XF
 DCA-25SSIU -TRAILER-SPECIFICATIONS
Electrical
 DCA-25SSIU -TRAILER Safety Guidelines
Tires/Wheels/Lug Nuts
Tire Wear/Inflation
Suspension
 Torque Ft.-Lbs
DCA-25SSIU -TRAILER Safety Guidelines
Lug Nut Torque Requirements
 DCA-25SSIU -TRAILER-WIRING Diagram
Lights are Oriented from the DRIVER’S Seat
 DCA-25SSIU Generator Decals
 DCA-25SSIU Generator Decals
 DCA-25SSIU Specifications
Generator Specifications
 DCA-25SSIU General Information
 DCA-25SSIU Major Components
Major Components
 DCA-25SSIU Dimensions TOP, Side and Front
Dimensions
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 DCA-25SSIU Control Panel
Control Panel
 DCA-25SSIU Control Panel
 DCA-25SSIU Engine Operating Panel
Engine Operating Panel
 DCA-25SSIU Engine Operating Panel
Fuel Gauge Indicates amount of diesel fuel available
 Connecting Load
DCA-25SSIU Outputterminal Panel
Volt Receptacle
Circuit Breakers
 DCA-25SSIU Outputterminal Panel
Output Terminal Description
 DCA-25SSIU Output Amperage Setup
Voltage Selector Switch Locking Button
Output Terminal Panel Available Voltages
Over Current Relay
 How To Read The Output Terminal Gauges
DCA-25SSIU Output Amperage Setup
Receptacle Use
 DCA-25SSIU Output Voltage Setup
240/120V Hard Wire Hookup
 Phase, 480V, 440V, or 416 Volt
Single Phase 480V, 440V, or 416 Volt
Single Phase 277V, 254V, or
 DCA-25SSIU Outputvoltage Setup
Single Phase 240V, 220V, or 208 Volt
Phase, 240V, 220V, or 208 Volt
Single Phase 139V, 127V, or
 Single Phase 120 Volt
Voltage Selector Switch- Single Phase 240/120V Position
Single Phase, 240 Volt
 Outdoor Installation
DCA-25SSIU Installation
Mounting
 DCA-25SSIU Installation
Typical Generator Grounding Application
 DCA-25SSIU PRE-SETUP
 Ambient Temperature Range Type Oil
Lubrication Oil
 Cleaning the Outer Radiator
Air Cleaner Fan Belt Tension
Adjusting Fan Belt
Operation in Freezing Weather
 DCA-25SSIU PRE-SETUP
Battery Cable Installation
Wiring
Piping and Hose Connection
 Three Phase Load
Single Phase Load
DCA-25SSIU Load Application
 Before Starting Engine
Before Starting Generator and Control Panel
 DCA-25SSIU Generator START-UP Procedure
Engine Enclosure Doors
 Coolant temperature. Under normal operating
 DCA-25SSIU Generator Shutdown Procedure
Engine Shutdown
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 DCA-25SSIU Maintenance
 Inspection / Maintenance
Generator Storage
 DCA-25SSIU Generatorwiring Diagram
 DCA-25SSIU Enginewiring Diagram
 DCA-25SSIU -TROUBLESHOOTING Engine
Engine Troubleshooting
 DCA-25SSIU -TROUBLESHOOTING Engine
Engine Troubleshooting
 DCA-25SSIU -TROUBLESHOOTING GENERATOR/ENGINE
Generator Troubleshooting
Page
 Explanation of Code in Remarks Column
Xxxxx only Not Used on
 DCA-25SSIU Suggested Spare Parts
Qty Description
 DCA-25SSIU --- Generator Assy
Generator Assy
 Generator Assy
 DCA-25SSIU --- Control BOX Assy
Control BOX Assy
 Control BOX Assy
Machine Screw
NTA5A2DB
Control BOX Cover
 DCA-25SSIU --- Control BOX Assy
 DCA-25SSIU Control BOX Assy
 DCA-25SSIU Engine and Radiator Assy
Engine and Radiator Assy
 HOSE, AIR Cleaner
ELEMENT, AIR Cleaner
Engine Foot
 DCA-25SSIU Engine and Radiator Assy
 Reserve Tank
CAP, Reserve Tank
BRACKET, Reserve Tank
Hose
 DCA-25SSIU --- Engine Operating Panel Assy
Engine Operating Panel Assy
 Engine Operating Panel Assy
 DCA-25SSIU --- Outputterminal Assy
Output Terminal Assy
 Outputterminal Assy
 DCA-25SSIU --- Battery Assy
Battery Assy
 Battery Sheet
Battery Assy
Battery Band
 DCA-25SSIU --- Muffler Assy
Muffler Assy
 Muffler Assy
Bolt
Exhaust Pipe
Cover
 DCA-25SSIU --- Fueltank Assy
Fuel Tank Assy
 Fueltank Assy
 DCA-25SSIU --- Enclosure Assy
Enclosure Assy
 DCA-25SSIU
Enclosure Assy
 DCA-25SSIU --- Enclosure Assy
 Hinge
 DCA-25SSIU --- Rubber Seal Assy
Rubber Seal Assy
 DCA-25SSIU
Rubber Seal Assy
 DCA-25SSIU --- Decals
Decal Assy
 Stripewhisperwatt
Stripe MQ Power
Stripe
 Isuzu C240 --- Cylinder Head and Cover Assy
Cylinder Head and Cover Assy
 Cylinder Head Assy
Sealing CUP, RR Face D=44
Sealing CUP, Lower D=16
Sealing CUP, Upper D=18
 Isuzu C240 --- Cylinder Block Assy
Cylinder Block Assy
 Cylinder Block Assy
 Isuzu C240 ---TIMING Gear Assy
Timing Gear Assy
 Isuzu C240 ---TIMING Gear Assy
Timing Gear Case
Gear Case Cover
OIL Seal
 Isuzu C240 Flywheel Housing Assy
Flywheel Housing Assy
 Stiffener Left Side
Flywheel Housing
NUT
 Isuzu C240 OIL PAN Assy
OIL PAN Assy
 Isuzu C240 OIL PAN Assy
 Isuzu C240 ---OIL Pump Assy
OIL Pump Assy
 OIL Pump Assy QTY Remarks
PIN
Pinion
OIL Strainer Gauze
 Isuzu C240 --- CRANKSHAFT, Bridge and Flywheel Assy
CRANKSHAFT, Bridge and Flywheel Assy
 Crank Bearing Kitstd
Crank Bearing KIT-0.25
Crank Bearing KIT-0.50
Thrust Bearing
 Isuzu C240 --- OIL and Fuel Filter Assy
OIL and Fuel Filter Assy
 Isuzu C240
 Isuzu C240 --- OIL Pipe Assy
OIL Pipe Assy
 OIL Pipe Assy
OIL Injection Pipe
 Isuzu C240 --- Water Pump and FAN Assy
Water Pump and FAN Assy
 Thermostat Housing
Housing Packing
Bearing Unit
Impeller
 Isuzu C240 --- Intake and Exhaust Manifold Assy
Intake and Exhaust Mainifold Assy
 Intake and Exhaust Manifold Assy
 Isuzu C240 --- AIR Cleaner Assy
AIR Cleaner Assy
 Indicator
Element
Dust W/BAFFLE PAN
Gasket Washer
 Isuzu C240 --- Engine Foot Assy
Engine Foot Assy
 Engine FOOT, Right Side
Engine FOOT, Left Side
Foot BOLT, Right Side
Bolt FOOT, Left Side
 Isuzu C240 --- Injection Pump Assy
Injection Pump Assy
 Automatic Timer
Governor Assy INCL. Items W
Feed Pump Assy
INJ. Pump Gear
 Isuzu C240 --- Electrical Parts
Electrical Parts
 Isuzu C240 Electrical Parts
 Isuzu C240 --- Accessories
Accessories
 Case
Gear
Nipple
Stopper Assy
 Isuzu C240 ---INJECTION Pump COMP. Assy
Injection Pump COMP. Assy
 Isuzu C240 --- Injection Pump COMP. Assy
 Isuzu C240 --- Injection Pump COMP. Assy
 Housing Cover
Plunger Spring
Plunger Seat
Sleeve
 Isuzu C240 --- Injection Pump COMP. Assy
 Tappet Plug
Bracket
 Isuzu C240 ---GOVERNOR COMP. Assy
Governor COMP. Assy
 Housing Plate
Housing Plug
Flyweight Assy
Covernor COMP. Assy
 Isuzu C240 --- Governor COMP. Assy
 Governor COMP. Assy
 Isuzu C240 --- Feed Pump COMP. Assy
Feed Pump COMP. Assy
 Housing
Piston
Includes Items W/ #
Roller
 Isuzu C240 --- Autotimer COMP. Assy
Auto Timer COMP. Assy
 Timer Spring
Shim
Plate
Flange
 Isuzu C240 --- Nozzle Holder COMP. Assy
Nozzle Holder COMP. Assy
 Isuzu C240 Nozzle Holder COMP. Assy
Push ROD
Nozzle Injector
Includes Items W/#
 Isuzu C240 ---STARTER COMP. Assy
Starter COMP. Assy
 Starter COMP. Assy
 Isuzu C240 --- Alternator COMP. Assy
Alternator COMP. ASSY. OCT ~
 Alternator COMP. Assy
 Isuzu C240 ---ALTERNATOR COMP. Assy
Alternator COMP. ASSY. Before OCT
 Rectifier Assy
Holder Assy
Bolt Assy
Rectifier Cover
 Terms and Conditions of Sale Parts
Freight Policy
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