Model DCA25SSIU
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 Table of Contents
 Ordering parts has never been easier
Parts Ordering Procedures
 Rules for Safe Operation
General Safety
 Fluid Plugs
Rules for Safe Operation
 Battery
Rules for Safe Operation
Loading and Unloading Crane
 Maintenance Safety
Transporting
Emergencies
 DCA-25SSIU -TOWING Rules for Safe Operation
Towing Safety Precautions
 Explanation of Chart
DCA-25SSIU TRAILER-SAFETY Guidelines
 TRLR-100XF
DCA-25SSIU -TRAILER-SPECIFICATIONS
 Electrical
DCA-25SSIU -TRAILER-SPECIFICATIONS
 Tires/Wheels/Lug Nuts
DCA-25SSIU -TRAILER Safety Guidelines
Tire Wear/Inflation
Suspension
 DCA-25SSIU -TRAILER Safety Guidelines
Torque Ft.-Lbs
Lug Nut Torque Requirements
 Lights are Oriented from the DRIVER’S Seat
DCA-25SSIU -TRAILER-WIRING Diagram
 DCA-25SSIU Generator Decals
 DCA-25SSIU Generator Decals
 Generator Specifications
DCA-25SSIU Specifications
 DCA-25SSIU General Information
 Major Components
DCA-25SSIU Major Components
 Dimensions
DCA-25SSIU Dimensions TOP, Side and Front
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 Control Panel
DCA-25SSIU Control Panel
 DCA-25SSIU Control Panel
 Engine Operating Panel
DCA-25SSIU Engine Operating Panel
 Fuel Gauge Indicates amount of diesel fuel available
DCA-25SSIU Engine Operating Panel
 DCA-25SSIU Outputterminal Panel
Connecting Load
Volt Receptacle
Circuit Breakers
 Output Terminal Description
DCA-25SSIU Outputterminal Panel
 Voltage Selector Switch Locking Button
DCA-25SSIU Output Amperage Setup
Output Terminal Panel Available Voltages
Over Current Relay
 DCA-25SSIU Output Amperage Setup
How To Read The Output Terminal Gauges
Receptacle Use
 240/120V Hard Wire Hookup
DCA-25SSIU Output Voltage Setup
 Single Phase 480V, 440V, or 416 Volt
Phase, 480V, 440V, or 416 Volt
Single Phase 277V, 254V, or
 Single Phase 240V, 220V, or 208 Volt
DCA-25SSIU Outputvoltage Setup
Phase, 240V, 220V, or 208 Volt
Single Phase 139V, 127V, or
 Voltage Selector Switch- Single Phase 240/120V Position
Single Phase 120 Volt
Single Phase, 240 Volt
 DCA-25SSIU Installation
Outdoor Installation
Mounting
 Typical Generator Grounding Application
DCA-25SSIU Installation
 DCA-25SSIU PRE-SETUP
 Lubrication Oil
Ambient Temperature Range Type Oil
 Air Cleaner Fan Belt Tension
Cleaning the Outer Radiator
Adjusting Fan Belt
Operation in Freezing Weather
 Battery Cable Installation
DCA-25SSIU PRE-SETUP
Wiring
Piping and Hose Connection
 Single Phase Load
Three Phase Load
DCA-25SSIU Load Application
 Before Starting Generator and Control Panel
Before Starting Engine
 Engine Enclosure Doors
DCA-25SSIU Generator START-UP Procedure
 Coolant temperature. Under normal operating
 Engine Shutdown
DCA-25SSIU Generator Shutdown Procedure
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 DCA-25SSIU Maintenance
 Generator Storage
Inspection / Maintenance
 DCA-25SSIU Generatorwiring Diagram
 DCA-25SSIU Enginewiring Diagram
 Engine Troubleshooting
DCA-25SSIU -TROUBLESHOOTING Engine
 Engine Troubleshooting
DCA-25SSIU -TROUBLESHOOTING Engine
 Generator Troubleshooting
DCA-25SSIU -TROUBLESHOOTING GENERATOR/ENGINE
Page
 Xxxxx only Not Used on
Explanation of Code in Remarks Column
 Qty Description
DCA-25SSIU Suggested Spare Parts
 Generator Assy
DCA-25SSIU --- Generator Assy
 Generator Assy
 Control BOX Assy
DCA-25SSIU --- Control BOX Assy
 Machine Screw
Control BOX Assy
NTA5A2DB
Control BOX Cover
 DCA-25SSIU --- Control BOX Assy
 DCA-25SSIU Control BOX Assy
 Engine and Radiator Assy
DCA-25SSIU Engine and Radiator Assy
 ELEMENT, AIR Cleaner
HOSE, AIR Cleaner
Engine Foot
 DCA-25SSIU Engine and Radiator Assy
 CAP, Reserve Tank
Reserve Tank
BRACKET, Reserve Tank
Hose
 Engine Operating Panel Assy
DCA-25SSIU --- Engine Operating Panel Assy
 Engine Operating Panel Assy
 Output Terminal Assy
DCA-25SSIU --- Outputterminal Assy
 Outputterminal Assy
 Battery Assy
DCA-25SSIU --- Battery Assy
 Battery Assy
Battery Sheet
Battery Band
 Muffler Assy
DCA-25SSIU --- Muffler Assy
 Bolt
Muffler Assy
Exhaust Pipe
Cover
 Fuel Tank Assy
DCA-25SSIU --- Fueltank Assy
 Fueltank Assy
 Enclosure Assy
DCA-25SSIU --- Enclosure Assy
 Enclosure Assy
DCA-25SSIU
 DCA-25SSIU --- Enclosure Assy
 Hinge
 Rubber Seal Assy
DCA-25SSIU --- Rubber Seal Assy
 Rubber Seal Assy
DCA-25SSIU
 Decal Assy
DCA-25SSIU --- Decals
 Stripe MQ Power
Stripewhisperwatt
Stripe
 Cylinder Head and Cover Assy
Isuzu C240 --- Cylinder Head and Cover Assy
 Sealing CUP, RR Face D=44
Cylinder Head Assy
Sealing CUP, Lower D=16
Sealing CUP, Upper D=18
 Cylinder Block Assy
Isuzu C240 --- Cylinder Block Assy
 Cylinder Block Assy
 Timing Gear Assy
Isuzu C240 ---TIMING Gear Assy
 Timing Gear Case
Isuzu C240 ---TIMING Gear Assy
Gear Case Cover
OIL Seal
 Flywheel Housing Assy
Isuzu C240 Flywheel Housing Assy
 Flywheel Housing
Stiffener Left Side
NUT
 OIL PAN Assy
Isuzu C240 OIL PAN Assy
 Isuzu C240 OIL PAN Assy
 OIL Pump Assy
Isuzu C240 ---OIL Pump Assy
 PIN
OIL Pump Assy QTY Remarks
Pinion
OIL Strainer Gauze
 CRANKSHAFT, Bridge and Flywheel Assy
Isuzu C240 --- CRANKSHAFT, Bridge and Flywheel Assy
 Crank Bearing KIT-0.25
Crank Bearing Kitstd
Crank Bearing KIT-0.50
Thrust Bearing
 OIL and Fuel Filter Assy
Isuzu C240 --- OIL and Fuel Filter Assy
 Isuzu C240
 OIL Pipe Assy
Isuzu C240 --- OIL Pipe Assy
 OIL Injection Pipe
OIL Pipe Assy
 Water Pump and FAN Assy
Isuzu C240 --- Water Pump and FAN Assy
 Housing Packing
Thermostat Housing
Bearing Unit
Impeller
 Intake and Exhaust Mainifold Assy
Isuzu C240 --- Intake and Exhaust Manifold Assy
 Intake and Exhaust Manifold Assy
 AIR Cleaner Assy
Isuzu C240 --- AIR Cleaner Assy
 Element
Indicator
Dust W/BAFFLE PAN
Gasket Washer
 Engine Foot Assy
Isuzu C240 --- Engine Foot Assy
 Engine FOOT, Left Side
Engine FOOT, Right Side
Foot BOLT, Right Side
Bolt FOOT, Left Side
 Injection Pump Assy
Isuzu C240 --- Injection Pump Assy
 Governor Assy INCL. Items W
Automatic Timer
Feed Pump Assy
INJ. Pump Gear
 Electrical Parts
Isuzu C240 --- Electrical Parts
 Isuzu C240 Electrical Parts
 Accessories
Isuzu C240 --- Accessories
 Gear
Case
Nipple
Stopper Assy
 Injection Pump COMP. Assy
Isuzu C240 ---INJECTION Pump COMP. Assy
 Isuzu C240 --- Injection Pump COMP. Assy
 Isuzu C240 --- Injection Pump COMP. Assy
 Plunger Spring
Housing Cover
Plunger Seat
Sleeve
 Isuzu C240 --- Injection Pump COMP. Assy
 Bracket
Tappet Plug
 Governor COMP. Assy
Isuzu C240 ---GOVERNOR COMP. Assy
 Housing Plug
Housing Plate
Flyweight Assy
Covernor COMP. Assy
 Isuzu C240 --- Governor COMP. Assy
 Governor COMP. Assy
 Feed Pump COMP. Assy
Isuzu C240 --- Feed Pump COMP. Assy
 Piston
Housing
Includes Items W/ #
Roller
 Auto Timer COMP. Assy
Isuzu C240 --- Autotimer COMP. Assy
 Shim
Timer Spring
Plate
Flange
 Nozzle Holder COMP. Assy
Isuzu C240 --- Nozzle Holder COMP. Assy
 Push ROD
Isuzu C240 Nozzle Holder COMP. Assy
Nozzle Injector
Includes Items W/#
 Starter COMP. Assy
Isuzu C240 ---STARTER COMP. Assy
 Starter COMP. Assy
 Alternator COMP. ASSY. OCT ~
Isuzu C240 --- Alternator COMP. Assy
 Alternator COMP. Assy
 Alternator COMP. ASSY. Before OCT
Isuzu C240 ---ALTERNATOR COMP. Assy
 Holder Assy
Rectifier Assy
Bolt Assy
Rectifier Cover
 Freight Policy
Terms and Conditions of Sale Parts
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